Schneider ATV650D45N4 Altivar Process Variable Speed Drive

Altivar Process ATV600, АТВ650; IP55 настенный, process-grade водить машину for pumps, фанаты, компрессоры, конвейеры and other process loads

✅ Определение кода модели

АТВ650: Altivar Process series, IP55 integrated design, встроенный фильтр ЭМС, два порта Ethernet

D45: 45кВт (Normal Duty ND)

N4: Three-phase 380…480V AC

Различие: АТВ650Д45Н4 = Standard version without disconnect switch; ATV650D45N4E = Same power rating with front-panel disconnect switch

📌 Core Electrical Specifications

Номинальное напряжение: Three-phase 380～480V, 50/60Гц

Номинальная мощность: 45kW ND (Обычная обязанность) / 37kW HD (Сверхмощный)

Номинальный выходной ток: 88А (без даты); 74.5А (HD)

Выходная частота: 0.1～500Hz

Motor compatibility: Asynchronous motors & permanent magnet synchronous motors

Класс защиты: IP55 (IEC60529), UL Type12; suitable for local wall mounting in dusty & humid workshops without a separate control cabinet

Охлаждение: Принудительное воздушное охлаждение

Встроенный фильтр ЭМС.:

С2: Max motor cable length 50m

С3: Max motor cable length 150m

Коммуникация: Dual Ethernet ports (Модбус TCP) + serial Modbus; supports ring topology & daisy-chain networking

Интегрированные функции: Energy metering, energy dashboard, PID process regulation, asset monitoring, drift monitoring, Останавливаться&Go intermittent energy-saving function

🧱 Механический & Условия окружающей среды

Монтаж: Настенная установка

Рабочая температура: -10℃～+40℃ without derating; derating required between 40～50℃

Температура хранения: -40~70℃

Устойчивость к вибрации: 2～13Hz (1.5mm displacement); 13～200Hz (10м/с²)

Pollution level 3, overvoltage category III

🎯 Типичные применения

Водоснабжение & сточные воды, ОВК, масло & газ, добыча полезных ископаемых, еда & фармацевтическая промышленность; центробежные насосы, фанаты, винтовые компрессоры, миксеры, conveyors and other process loads; ideal for field local mounting without control cabinets.

🔄 Cross-model & Справочник по замене

1. Same power & same platform: АТВ650D45N4E (version with disconnect switch)
2. Same power, IP20 cabinet-mounted version: ATV630D45N4 (Altivar630, IP20, установка шкафа)
3. Замена устаревшего оборудования: АТВ71HD45N4 (прекращено; program migration requires parameter mapping and communication register adjustment)

📎 Standard Optional Accessories

Тормозной блок & тормозной резистор (high-inertia loads, fast stop)

Input reactor, output dv/dt filter, sine-wave filter (long motor cables)

Digital/analog I/O expansion cards, карты кодировщика (векторное управление с обратной связью)

Communication cards: Профинет, ЭтерНет/IP (on-demand expansion)

Remote keypad, EADM tool (firmware upload/download, резервное копирование параметров)

⚠️ Key Selection Notes

Для тяжелых условий эксплуатации (дробилки, reciprocating pumps, частый старт-стоп), size strictly according to HD 37kW / 74.5А; do not use the 45kW ND rating directly.

IP55 only provides splash-proof & dust-proof protection, not immersion protection; outdoor installation requires extra sun & rain housing.

Mainstream firmware version for this model: V4.6IE47.

📋 Troubleshooting – Common Faults

Перегрузка по току ОК: Motor short-circuit to ground, поврежденный кабель, заблокированный ротор, incorrect auto-tuning

Overheating OH: Clogged filter, failed cooling fan, чрезмерная температура окружающей среды, insufficient derating margin

Communication dropout: IP conflict, improper cable shielding & заземление, wrong ring network configuration on dual Ethernet ports

EMC interference: Motor cable exceeds C2/C3 length limit; add output filter

ATV650D45N4 ↔ ATV630D45N4 ↔ ATV71HD45N4 Migration Comparison Table

Основной вывод: АТВ630 / ATV650 share the same Altivar Process ATV600 platform; parameters and communication registers are highly compatible. ATV71 belongs to the legacy platform; configuration files cannot be imported directly. Control architecture, PZD telegram, I/O assignment and fault codes all need remapping.

1. Контрольный список миграционных рисков (По сценарию)

Сценарий 1: ATV630D45N4 ↔ ATV650D45N4 (Same Platform Replacement – Lowest Risk)

✅ SoMove can upload/download parameters, macros and Com Scanner tables directly

✅ Modbus TCP registers, контроль & status words are fully consistent; no PLC program changes required

⚠️ Items to verify:

1. Монтажные размеры, cutout sizes and cable entry direction (ATV650 is deeper and heavier)
2. Heat dissipation space and temperature derating curve for IP55 units
3. Клеммная крышка, earthing and shielding scheme
4. Selection between standard version and disconnect-switch version (АТВ650D45N4E)

Сценарий 2: ATV71HD45N4 → ATV630D45N4 / АТВ650Д45Н4 (Cross-platform Upgrade – High Risk)

❌ Never import ATV71 configuration files directly; incompatibility error will occur

✅ Standard Migration Procedure

1. Back up ATV71 parameters via old SoMove; photograph all wiring, terminal assignments and communication card models
2. Record PLC PZD telegram, every bit of control word, and fault acquisition logic
3. Restore factory settings on the new Altivar Process drive and select the matching application macro (Насос/Вентилятор / Крутящий момент)
4. Enter motor nameplate data and run auto-tuning
5. Re-map DI/AO and relay functions; do not copy ATV71 terminal function definitions directly
6. Reconfigure Com Scanner communication table and rewrite PLC program (remap control & status words)
7. Verify ramp times, current limits, ПИД-параметры, fault management and auto-restart logic
8. Test jog operation with no load, then commission with full load

Frequent Pitfalls:

1. Тормозной контур: ATV71 has built-in brake transistor while ATV630/650 do not. Missing brake unit causes DC bus overvoltage (dCF) during deceleration.
2. Перегрузочная способность: ATV71 45kW HD current is higher; heavy-duty loads will trigger OL overload faults easily.
3. Communication words: Many projects copy ATV71 PZD directly, leading to no drive response or wrong rotation direction.
4. Digital input quantity: If DI7/DI8 were used on ATV71, an I/O expansion card is required since ATV630/650 only have 6 onboard DI channels.

III. Recommended Migration Tools

SoMove (use the Altivar Process version; separate versions for ATV71 legacy and ATV600 series)

Official migration document: ATV61/ATV71 Migration to ATV600/ATV900 (Document SE 1887)

Keypad VW3A1111: Parameter copy between ATV630 & 650; cannot read ATV71 data

1. ATV630 Model Code Rules

ты: ≤10kW; Д: 11~90кВт; С: ≥110kW

N4: Three-phase 380~480V; З: No built-in EMC filter (N4 includes C3 EMC as standard)

2. ATV71HD Model Code Rules

HD = Heavy-duty rating (matches your existing ATV71HD45N4); HU = Normal Duty; HC = High-power Heavy Duty

Часть 1: Full ATV630 380V N4 Model List (Including D45N4)

1) U Series (≤10kW Normal Duty)

ATV630U07N4 (0.75кВт)

АТВ630У15Н4 (1.5кВт)

ATV630U22N4 (2.2кВт)

ATV630U30N4 (3кВт)

ATV630U40N4 (4кВт)

ATV630U55N4 (5.5кВт)

ATV630U75N4 (7.5кВт)

2) Серия D (11~90kW – Primary Migration Range, includes D45N4)

АТВ630Д11Н4 (11кВт)

ATV630D15N4 (15кВт)

ATV630D18N4 (18.5кВт)

ATV630D22N4 (22кВт)

АТВ630Д30Н4 (30кВт)

ATV630D37N4 (37кВт)

ATV630D45N4 (45kW – Target migration model)

ATV630D55N4 (55кВт)

ATV630D75N4 (75кВт)

ATV630D90N4 (90кВт)

3) C Series (110kW and above high power)

ATV630C11N4 (110кВт)

ATV630C13N4 (132кВт)

ATV630C16N4 (160кВт)

ATV630C22N4 (220кВт)

ATV630C25N4 (250кВт)

ATV630C31N4 (315кВт)

Суффикс-нота: ATV630D45N4Z = No built-in EMC filter, IP20 cabinet-mounted variant.

Часть 2: ATV71HD 380V N4 Heavy-Duty Model List (Legacy Source Models, EOL – Spare Parts Only)

All models below are HD heavy-duty grade, same platform as ATV71HD45N4 (прекращено, only for maintenance spare parts)

АТВ71HD11N4 (11кВт)

АТВ71HD15N4 (15кВт)

АТВ71HD18N4 (18.5кВт)

АТВ71HD22N4 (22кВт)

АТВ71HD30N4 (30кВт)

АТВ71HD37N4 (37кВт)

АТВ71HD45N4 (45kW – Migration source model)

АТВ71HD55N4 (55кВт)

АТВ71HD75N4 (75кВт)

АТВ71HD90N4 (90кВт)

Higher-power HC Heavy-Duty Range (Same Platform)

АТВ71HC11N4, HC13N4, HC16N4, HC20N4, HC25N4, HC28N4, HC31N4, HC40N4, HC50N4

Объяснение суффикса: N4Z = Without graphical keypad; S337 = Enhanced anti-corrosion coating; M3 = 220V three-phase version.

III. 45kW One-to-One Migration Table

1. Supplementary Same-series Models (Необязательный)
2. Wall-mounted alternative: АТВ650Д45Н4 (IP55). Прошивка, parameters and communication registers match ATV630D45N4 exactly; PLC program remains unchanged – only mounting dimensions differ.
3. Universal keypad: VW3A1111 (copies parameters between ATV630 & 650; not compatible with ATV71)