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Panasonic AKT4R111100 Temperature Controller

AKT4R111100 is a multifunctional PID temperature controller from Panasonic’s KT4R series in 1/16 DIN size. It is designed for precise temperature control in industrial processes, featuring a compact panel-mount design of 48×48×58.8mm. It supports multiple RTD and thermocouple inputs, provides relay control output and dual alarm outputs. The product is discontinued but still available from ...

  • รายละเอียดสินค้า

AKT4R111100 is a multifunctional PID temperature controller from Panasonic’s KT4R series in 1/16 DIN size. It is designed for precise temperature control in industrial processes, featuring a compact panel-mount design of 48×48×58.8mm. It supports multiple RTD and thermocouple inputs, provides relay control output and dual alarm outputs. The product is discontinued but still available from existing stock.

Core control functions:

PID control algorithm: Supports heating/cooling dual-mode control with auto-tuning for accurate temperature regulation

Multi-input compatibility: Accepts thermocouples Type B, ค, E, J, K, เอ็น, PL-II, R, ส, T, W and various RTDs

Dual alarm outputs: Configurable for high limit, low limit, deviation and other modes to ensure equipment safety

Dual display: Dual-line, dual-color LED showing process value (PV) and set value (SV) พร้อมกัน

Manual/auto switch: Convenient for commissioning and maintenance, improving operational flexibility

  1. Detailed Model Code Interpretation
ส่วนโมเดลความหมายคำอธิบาย
AKT4RProduct series and basic typeAKT = Panasonic temperature controller prefix
4 = dimensions (48×48mm, 1/16 DIN)
R = KT4R series (ประเภทมาตรฐาน, ยกเลิกแล้ว)
111100Function configuration and output type1 = supply voltage (100–240V AC)
1 = control output (relay output, 1ก, AC250V 3A)
1 = number of alarm outputs (2 points, 1a+1a)
1 = communication function (none)
00 = special options (การกำหนดค่ามาตรฐาน)
  1. Key Technical Parameters and Hardware Configuration
รายการข้อมูลจำเพาะคำอธิบาย
Supply voltage100–240V AC (50/60เฮิรตซ์)Wide voltage range for global industrial power systems
Control outputRelay output (1ก), AC250V 3ADirectly drives small heaters or contactors
Alarm outputs2 เอาท์พุทรีเลย์ (1a+1a), AC250V 3ADual safety protection
Input rangeThermocouple: -200°C ~ 2315°CCovers most industrial temperature measurement applications
RTD: -200°C ~ 850°C
Analog: 0~20mA, 0~10V
Temperature accuracy±0.2%FS±1°CHigh‑precision measurement for industrial control
DisplayDual‑line dual‑color LED, PV: 12.4มม (red), SV: 8.8มม (สีเขียว)Clear display for easy reading and operation
Operating environment-10°C ~ 55°C, humidity 10%~90% RH (non‑condensing)Suitable for harsh industrial environments
Protection degreeIP66 (front panel with rubber gasket)Dust‑proof and water‑proof for improved reliability
  1. Application Scenarios and Selection Value

สถานการณ์ที่เกี่ยวข้อง

  1. Industrial heating equipment: Plastic injection molding machines, thermoforming machines, packaging machine heating systems
  2. Laboratory instruments: Ovens, incubators, constant-temperature water baths, environmental test chambers
  3. Food processing: Baking equipment, sterilization equipment, cold chain temperature control
  4. Electronics manufacturing: Reflow ovens, wave soldering machines, semiconductor packaging equipment
  5. Chemical and pharmaceutical: Temperature control for reactors, distillation columns, drying equipment
  6. HVAC: Temperature control for industrial workshops and cleanrooms

ข้อดี (before discontinuation)

Compact design: Saves cabinet space, suitable for high-density installation

Multi-input compatibility: Reduces spare part types and inventory costs

Simple operation: Intuitive keypad for fast parameter setup

มีความน่าเชื่อถือสูง: Panasonic industrial-grade quality, long MTBF, suitable for continuous operation

คุ้มค่า: Comprehensive functions, ราคาปานกลาง, ideal for small and medium equipment

  1. Alternative Product Solutions (ยกเลิก)

5.1 Panasonic Original Alternatives

รูปแบบทางเลือกKey Improvementsความเข้ากันได้
AKT4B111100KT4B series (black panel, replaces KT4R), same functions, in production★★★★★
AKT4H111100KT4H series (gray panel), ขนาดเดียวกัน, higher protection★★★★★
AKT4R1111001With RS485 communication, supports Modbus for remote monitoring★★★★☆

5.2 Other Brand Alternatives

International Brands

รูปแบบทางเลือกยี่ห้อฟังก์ชั่นหลักความเข้ากันได้
E5CC‑RX2ASM‑800OMRON1/16 DIN, multi‑input, relay output, RS485★★★★★
3504P‑1‑0100HoneywellCompact, PID control, dual alarm, wide voltage★★★★☆
TC48‑20‑Rซีเมนส์48×48mm, multi‑input, relay output, IP65★★★★☆

Domestic Brands

รูปแบบทางเลือกยี่ห้อฟังก์ชั่นหลักความเข้ากันได้
XMTG‑7411Yudian (AiLi)1/16 DIN, PID control, multi‑input, relay output★★★★★
CH402Huibang48×48mm, dual display, dual alarm, economical★★★★☆
RKC‑REX‑C100RKCCompact, PID control, auto‑tuning, global use★★★★★
  1. Guidelines for Alternative Selection
  2. Function matching: Prioritize models with relay output, dual alarms, and multi-input compatibility to match original functions
  3. Size compatibility: Must be 48×48mm (1/16 DIN) panel mount to avoid re-drilling
  4. Communication requirement: For remote monitoring, choose models with RS485/Modbus
  5. Power supply: Confirm 100–240V AC wide-range input compatibility
  6. Certification: Select products with relevant safety certifications for target industries (เช่น, food, medical)

As a KT4R series temperature controller, the Panasonic AKT4R111100 was widely used in industrial automation for its compact design, multi-input compatibility, and cost-effectiveness, especially for temperature control in small and medium heating equipment and laboratory instruments.

Although discontinued, it can be replaced by Panasonic’s KT4B/KT4H series or alternatives from OMRON, Yudian and others. Models with communication functions are recommended to improve system intelligence and remote monitoring capability.

Application Scenarios of Panasonic AKT4R111100 Temperature Controller

  1. Overview of Core Capabilities

The Panasonic AKT4R111100 is a compact PID temperature controller from the KT4R series, 1/16 DIN (48×48mm). It features multi-input support (thermocouple/RTD/analog), relay control output, dual alarm outputs, and wide voltage power supply (100–240V AC). It is discontinued but still widely used in industry.

Its core value is to provide high-precision closed-loop temperature control and dual safety protection, especially for space-limited small and medium equipment and laboratory instruments.

  1. Main Application Scenarios

2.1 Plastics and Rubber Industry

EquipmentControlled ObjectProtection Value
Injection molding machineBarrel and nozzle temperatureStabilizes melt temperature, ensures product consistency, prevents material degradation
ExtruderScrew zone and die head temperaturePrecisely controls melt viscosity, avoids overheating, improves efficiency
Thermoforming machineHeating plate and mold temperatureEnsures uniform heating, improves forming accuracy, reduces scrap
Vulcanizing pressHot plate and mold temperatureControls vulcanization temperature for stable rubber properties

Typical configuration: K-type thermocouple input + relay output for heater control + dual alarms (overtemperature + sensor fault)

2.2 Electronics Manufacturing and Semiconductor Industry

EquipmentControlled ObjectProtection Value
Reflow ovenTemperature profile in preheat, soldering, cooling zonesPrecise soldering control, prevents component damage, improves yield
Wave soldering machineSolder pot and preheat temperatureStabilizes solder fluidity, ensures joint quality
LCD curing ovenCuring temperatureEnsures uniform curing, improves display performance
Semiconductor packagingPackage mold and heating chamberPrecise temperature control for chip performance
PCB drying equipmentDrying and hot air circulation temperaturePrevents board deformation, ensures coating adhesion

2.3 Laboratory and Scientific Instruments

EquipmentControlled ObjectProtection Value
Constant temperature oven / dryerChamber and hot air temperaturePrecise environmental control for reliable test data
Incubator / bioreactorCulture and fermentation temperatureStable growth conditions, improves experiment success rate
Environmental test chamberTemperature for thermal/humidity testingSimulates extreme environments for product reliability testing
Constant water/oil bathBath and circulating fluid temperaturePrecise medium temperature for material testing
Muffle furnace / resistance furnaceFurnace and heating element temperaturePrecise high‑temperature control for material heat treatment

2.4 Food and Packaging Industry

EquipmentControlled ObjectProtection Value
Baking equipmentOven and zone temperatureUniform baking, improves taste and appearance
Sterilization equipmentSterilization temperature and holding timeEnsures food safety, extends shelf life
Packaging machineHeat sealing and shrink film temperatureEnsures tight sealing, prevents leakage
Beverage filling machinePreheat and sterilization temperatureMaintains product quality, avoids contamination
Chocolate moldingMelting and mold temperatureUniform molding, improves texture

2.5 Chemical and Pharmaceutical Industry

EquipmentControlled ObjectProtection Value
ReactorReaction and jacket temperatureControls reaction rate, ensures product purity
Distillation columnBottom and top temperatureImproves separation efficiency
Drying equipmentDrying and hot air temperatureEnsures target moisture, prevents caking
Pharmaceutical ovenSterilization and drying temperatureMeets GMP requirements, ensures drug quality
Lab reaction setupMicro‑reaction and heating module temperaturePrecise experimental conditions

2.6 Printing and Paper Industry

EquipmentControlled ObjectProtection Value
Printing machineDrying roller and ink preheatAccelerates drying, prevents smudging
Laminating machineLaminating roller and preheatEnsures strong film bonding
Paper machineDryer section and cylinder temperatureControls moisture, improves paper quality
Film laminatorLaminating and pressing temperatureEnsures smooth finish

2.7 Other Industrial and Special Applications

EquipmentControlled ObjectProtection Value
HVAC systemsWorkshop and cleanroom temperatureStable working environment
Industrial electric furnaceFurnace and heater temperatureEfficient, precise heating
Auto parts testingTest and environmental temperatureEnsures performance under extreme conditions
Battery test equipmentCharge/discharge and ambient temperatureSafe, accurate testing
Explosion‑proof heatingHazardous area temperatureWorks with explosion‑proof systems for safety
  1. Key Advantages for Application Scenarios

3.1 Suitable Features

Compact (48×48mm): Ideal for high-density panels and small machines

Multi-input: Supports most industrial sensors, reduces spare parts

Dual alarms: Redundant protection for critical equipment

Wide voltage (100–240V AC): Global compatibility

IP66 front panel: Dust- and water-resistant in harsh environments

3.2 Limitations and Recommendations

ยกเลิก: Use AKT4B/AKT4H series or OMRON/Yudian alternatives

No communication: For remote monitoring, choose RS485/Modbus models

Relay output limited to 3A: For large loads, use an external contactor

  1. Selection and Replacement Suggestions
แอปพลิเคชันRecommended AlternativeUpgrade Suggestion
Industrial heatingPanasonic AKT4B111100Add RS485 for remote monitoring
Laboratory instrumentsOMRON E5CC‑RX2ASM‑800Higher accuracy, program control
Food processingYudian XMTG‑7411Industry‑certified version
Electronics manufacturingHoneywell 3504P‑1‑0100Profile control for processes

The Panasonic AKT4R111100 is widely used in plastics, electronics, laboratories, food and packaging due to its compact size, universal input, and cost-effectiveness, especially for small and medium heating equipment.

Although discontinued, its applications can be continued with original or third-party replacements. Models with communication are recommended to enhance intelligence and remote management.

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