المقاولين,قاطع الدائرة,العاكس للطاقة الشمسية,عداد كهرباء,البطاريات الشمسية
حالة: EOLEndofLife. LUST was acquired by KEBA; OEM supply discontinued. تستخدم فقط / secondhand / refurbished units available on market.
- Model Code Decoding
`CDE32.003.C2.4`
| شريحة | تعريف |
| CDE | مسلسل: Pos‑Servo CDE3000 series, تحديد المواقع servo drive; يدعم الموقف / سرعة / أوضاع التحكم في عزم الدوران |
| 32 | فئة الجهد: 3×230 V AC; 34 stands for 400 V class |
| 3 | Rated output‑current code: 3 A continuous, 6 A peak |
| ج | Hardware revision C |
| 2 | Encoder interface: EnDat 2.2 |
| 4 | Firmware version V2.4; suffix .PC1 = Profibus‑DP option board (not included in base unit CDE32.003.C2.4) |
Order reference: `1021.0003.x` (base order code for CDE32.003 series)
- المواصفات الكهربائية الرئيسية
| غرض | المعلمة |
| Main power supply | 3‑phase 208‑230 V AC, 50‑60 Hz |
| Control power | 24 V DC external supply |
| Continuous output current | 3 A rms |
| Peak output current | 6 A (duration limited by overload curve) |
| Compatible motor power | 0.25‑0.75 kW, 230 V LUST synchronous servo motors |
| Control modes | موضع (on‑board positioning), حلقة السرعة, torque loop |
| التشفير | EnDat 2.2 (Hardware C2.4); TTL incremental optional on other hardware variants |
| I/O | Digital inputs / النواتج, analog ±10 V setpoint; X2 control terminal block |
| Motor brake output | Terminal X9, 24 V motor brake drive with cable‑break monitoring |
الظروف البيئية
درجة حرارة التشغيل: 0 ~ +45 °C (cabinet installation with forced ventilation; derating above 40 °C)
تخزين / transport temperature: −25 ~ +70 °C
رطوبة: 590 %RH, no condensation permitted
تصاعد: DINrail mounting inside cabinet; IP20
الأبعاد الميكانيكية (CDE32 small housing)
Width 55 mm × Height 215 mm × Depth 150 mm; prefitted DINrail clips.
- Interface Overview
- X1: 3phase main power input L1/L2/L3, DCbus brakeresistor terminals
- X2: Control I/O (digital I/O, analog setpoint, يُمكَِن, faultrelay output)
- X6: Motor power output U/V/W, PE protective earth
- X7: EnDat encoder port
- X9: 24 V motorbrake output; requires external 24 V supply, cablebreak detection included
- KP200: Handheld keypad interface for parameter access and fault reading
Commissioning software: DriveManager (legacy LUST tool; native support for Windows XP / 7; compatibility mode required for Win10).
- Quick FaultCode Reference (CDE3000 series)
| عرض | Fault Description | Typical Root Causes |
| E‑CPU | وحدة المعالجة المركزية / firmware hardware fault | Main‑board damage, parameter corruption, RAM failure |
| E‑OC | التيار الزائد | Motor short‑circuit, earth‑fault, power‑stage failure, motor insulation breakdown |
| عن | DC‑bus undervoltage | 3‑phase input phase‑loss, insufficient main‑supply voltage |
| E‑OTI | Drive over‑temperature | سوء تبديد الحرارة, فشل المروحة, excessive ambient temperature |
| E‑OTM | Motor over‑temperature | Motor thermistor open‑circuit, motor overload |
| E‑PLS | خطأ التشفير | EnDat communication error, damaged cable, encoder hardware failure |
| E‑CAN | CAN bus fault | Missing 120 Ω termination resistor, bus short‑circuit |
H1 redLED blink code: number of blinks indicates fault group; full fault information readable via KP200 keypad.
- خيارات الاستبدال (مهم: No pintopin dropin compatible replacement; hardware, wiring and software must be reworked completely)
خاتمة: There is no plugandplay alternative. Two strategies: equipment retention via repair; or fullsystem upgrade.
Strategy 1: Repairbased retention of existing machine
Source used / secondhand CDE32.003.C2.4. المخاطر: limited availability, component ageing. Powerboard inspection and capacitor refurbishment recommended.
Verify firmware version and encoder type (EnDat 2.2) for matching with existing motor.
Strategy 2: Full upgrade (KEBA successor & 3rdparty servos)
- KEBA KeDrive D3 series (technical inheritance from LUST): Requires new electrical drawings, encoder reconfiguration. DriveManager project files cannot be imported directly.
- 3rdparty candidates: Schneider Lexium 28, ب&R ACOPOSmicro, Siemens S210.
Critical note: Original motor uses EnDat 2.2 encoder. New drive must support EnDat interface to reuse existing motor.
Selection Pitfall Warnings
- ❌ Never replace CDE32 (230 V class) with CDE34 (400 V class); voltage mismatch will destroy motor.
- ❌ Suffix C2.4 denotes EnDat hardware; cannot directly substitute C1.x (TTL incremental encoder) variants; encoder hardware is incompatible.
- Legacy DriveManager project files cannot be imported into KEBA KeDrive; full retuning mandatory.
- TypicalApplication Fields
آلات النسيج, آلات الطباعة, معدات التعبئة والتغليف
Auxiliary axes for machinetools, positioning tables
Woodworking machinery; mostly found on legacy imported equipment.
- Standard Package Contents
Servo drive CDE32.003.C2.4 ×1
Preinstalled DINrail mounting clips
Items NOT included, يجب أن يؤمر بشكل منفصل: KP200 keypad, ProfibusDP PC1 option board, encoder cables, كابلات الطاقة, external braking resistor.
Compatible Original LUST Synchronous ServoMotors
Drive hardware: C2 = EnDat 2.2 absolute encoder interface; drive continuous 3 A, peak 6 A; 3×230 V AC supply.
Hard constraints: Motor must be 230 V winding synchronous servo with EnDat 2.2 (singleturn / multiturn). Motor continuous current ≤ 3 A, peak ≤ 6 A. نطاق الطاقة: 0.250.75 kW. 400 Vwinding motors are not supported. TTL incrementalencoder motors (for C1hardware drives) cannot operate directly with this unit.
Original motor families LS, LSM, LSML (شهوة / إل تي آي) are all EOL. تستخدم فقط / refurbished units available.
- OEM Compatible Motor List (EnDat 2.2, 230 V)
| نموذج المحرك | القوة المقدرة | Rated Torque | السرعة المقدرة | التصنيف الحالي | ملاحظات |
| LS‑07‑030‑2N‑000 | 250 دبليو | 0.8 Nm | 3000 rpm | 1.4 A | Small flange, لا الفرامل, EnDat 2.2 |
| LS‑07‑050‑2N‑000 | 400 دبليو | 1.27 Nm | 3000 rpm | 2.1 A | No‑brake; brake variant suffix‑B000 |
| LS‑08‑075‑2N‑000 | 750 دبليو | 2.39 Nm | 3000 rpm | 2.8 A | Maximum compatible power. Continuous operation at full load not permitted; التخفيض مطلوب. |
| LSML‑07‑030‑4N‑000 | 250 دبليو | 0.8 Nm | 4500 rpm | 1.5 A | High‑speed low‑inertia; for high‑speed axes in textile / التعبئة والتغليف |
| LSML‑07‑050‑4N‑000 | 400 دبليو | 1.27 Nm | 4500 rpm | 2.2 A | High‑speed no‑brake;‑B4N = 24 V holding brake |
| LSMM‑08‑075‑2N‑000 | 750 دبليو | 2.4 Nm | 3000 rpm | 2.9 A | الجمود المتوسط, 80 mm flange; auxiliary machine‑tool axes |
Modelcode breakdown example `LS070502NB000`
- `LS`: standardinertia synchronous servo; `LSML`: lowinertia highspeed; `LSMM`: mediuminertia
- `07 / 08`: flange code (07 = 70 mm; 08 = 80 mm)
- `030 / 050 / 075`: power ×10 W (075 = 750 W)
- `2` = 3000 rpm; `4` = 4500 rpm
- `N` = EnDat 2.2 encoder; `I` = TTL incremental encoder (NOT for this drive)
- `B` = integrated 24 V holding brake; noB = brakeless.
- Electrical Boundary Conditions (Selection Hard Rules)
- Current limit: Motor continuous RMS current ≤ 3 A; motor peak current ≤ 6 A. 750 W is upper power limit; avoid continuous fullload operation, apply derating.
- Encoder mandatory match: X7 hardware is EnDat 2.2. Motor encoder suffix must be2N /4N. Isuffix TTL incremental motors plugged into X7 trigger EPLS encoder failure.
- Winding voltage: Must be 230 V winding. 400 Vwinding motors strictly forbidden on CDE32; excitation cannot function correctly.
- Brake drive: Motorintegrated 24 V holding brake connects to X9. X9 requires independent external 24 V supply; drive does not source brake power. Cablebreak monitoring active.
- Motor temperature sensor: Onboard PTC thermistor may be connected for driveside monitoring, triggers EOTM motorovertemperature.
- 3rdParty Motor Compatibility Requirements
CDE32.003.C2.4 can drive 3rdparty permanentmagnet synchronous motors only if all conditions are satisfied:
- Motor winding 3×230 V AC; continuous phase current ≤ 3 A.
- Feedback: Heidenhain EnDat 2.2, DSub15 pinout matching LUST cable specification.
- All motor parameters must be manually entered in DriveManager: stator resistance, d/qaxis inductance, polepair count, continuous / peak current, backEMF Ke. No preloaded motor database; no autorecognition.
⚠️ Risk: Incorrect tuning of 3rdparty motors leads to EOC overcurrent, axis oscillation or poor positioning accuracy. Prefer original LS / LSML series motors.
- Common MismatchRelated Faults
| رمز الخطأ | ظاهرة | السبب الجذري |
| E‑PLS | Encoder alarm | Motor fitted with TTL‑I instead of EnDat‑N; cable damage; pin‑out mismatch |
| E‑OC on enable | Immediate over‑current upon enable | 400 V‑winding motor connected; motor winding short‑circuit; wrong pole‑pair / inductance parameters |
| E‑OTM motor over‑temp alarm | Motor physically cool | PTC thermistor wiring missing; motor mechanical overload |
| Insufficient torque / low maximum speed | Motor rated‑current exceeds drive 3 A rating; wrong back‑EMF setting |
- MotorDrive System Upgrade Paths (when original motor fails)
- Repair route: Source used LSxxxxx2N /4N motor. Verify EnDat 2.2 encoder health, check ratedcurrent, retune via DriveManager.
- Fullsystem replacement route: KEBA KeDrive D3 drive plus KEBA synchronousmotor; or 3rdparty servo. Match original mechanical flange and shaft dimensions.
ملحوظة: Existing DriveManager motor parameters cannot be imported into new platform; full retuning is required.
- Associated Cabling
- Motor power cable: LUSTspec power cable U/V/W/PE including PTC temperature feedback conductors.
- Encoder cable: Doubleshielded dedicated EnDat 2.2 DSub15 cable. Do NOT reuse TTL incremental encoder cables.
- Brake conductors integrated within power cable, routed to X9.
LUST CDE3000 (CDE32.003.C2.4) Complete FaultCode Table
ملحوظات:
- H1 redLED blink count = main fault group number. Detailed subfault codes readable via KP200 or DriveManager.
- Fault reset: powercycle; or pressandhold KP200 STOP key ≥ 3 s; or software faultacknowledge.
- Many faults carry subcodes stored in parameter `ERPAR`, read in DriveManager for precise diagnosis.
- Valid for CDE32 / CDE34 families. For CDE32.003.C2.4 (EnDat 2.2) pay special attention to EPLS.
- Main Fault Table (H1 blink count / KP200 display)
| Blinks | عرض | اسم الخطأ | وصف | السبب الجذري & Remedy |
| 1 | E‑CPU | وحدة المعالجة المركزية / Processor Fault | Controller hardware / firmware anomaly | ① Power‑cycle reset. ② Re‑occurrence indicates main‑board failure; replace control board. |
| 2 | E‑OFF | DC‑Bus Undervoltage Trip | DC‑bus voltage below threshold | ① 3‑phase input phase‑loss / low supply voltage. ② Blown main‑circuit fuse. Brief normal occurrence during power‑down. |
| 3 | E‑OC | Over‑Current Trip | Output‑current limit violation; hardware or software protection | Sub‑codes: 19 software overcurrent; 34 fast Ixt overcurrent; 35 power‑on self‑test short‑circuit; 41 hardware power‑stage overcurrent. |
| Check for U/V‑W short‑circuit, motor earth‑fault, power‑module damage, wrong motor parameters, cable damage. | ||||
| 4 | E‑OV | DC‑Bus Over‑Voltage Trip | DC‑bus overvoltage from regenerative energy | ① Mains over‑voltage. ② Excessively steep deceleration ramp. ③ Missing / damaged braking resistor. Fit brake resistor; extend deceleration time. |
| 5 | E‑OLM | Motor I²t Overload Protection | Motor thermal‑model overload timeout | التشويش الميكانيكي; excessive load; high acceleration rates. Verify motor parameters; reduce mechanical load; inspect mechanics. |
| 6 | E‑OLI | Drive I²t Overload Protection | Power‑stage thermal overload timeout | Continuous operation above rated capacity. Apply derating; verify power sizing; improve cabinet cooling. |
| 7 | E‑OTM | Motor Over‑Temperature Fault | PTC thermistor trigger | ① Broken / mis‑wired PTC circuit. ② Genuine motor thermal overload. Check actual motor temperature and X2 PTC wiring. |
| 8 | E‑OTI | Drive Over‑Temperature Fault | Heatsink / internal PCB overtemperature. Sub‑codes 31 heatsink over‑temp; 32 internal cabinet over‑temp. | تهوية الخزانة سيئة; fan fault; المحيطة > 45 °C. Clear airflow derating; reduce enclosure temperature. |
| 9 | E‑PLS | التشفير / Feedback Checksum Fault | Invalid feedback signal, encoder communication failure, position‑check error | High‑frequency alarm for C2.4 EnDat 2.2 variant. |
| Check X7 encoder‑cable damage, poor shield‑grounding, bent D‑Sub‑15 pins, encoder hardware failure. Never fit TTL incremental cables to EnDat port. | ||||
| 10 | E‑PAR | Parameter Error | Parameter out‑of‑bounds, initialization failure; faulty‑parameter‑ID stored in ERPAR | Corrupted parameter download; out‑of‑range settings. Restore factory defaults; reload valid motor‑parameter‑set. |
| 11 | E‑EEP | EEPROM Storage Fault | Non‑volatile‑memory read‑write error | Power‑cycle reset. Repetitive fault indicates EEPROM chip hardware damage on main‑board. |
| 12 | E‑CAN | CAN‑Bus Fault | CANopen communication failure; sub‑codes cover Bus‑Off, heartbeat error, PDO exceptions | Missing 120 Ω termination resistors at bus ends; bus short‑circuit; conflicting node‑ID; baud‑rate mismatch; defective cable. |
| 13 | E‑POS | Positioning Fault | On‑board position‑controller failure; target‑position overflow; following‑error threshold exceeded | الاستيلاء الميكانيكي; poorly tuned servo gains; following‑error threshold set too low. Inspect mechanics and position‑/speed‑loop parameters. |
| 14 | E‑PLC | On‑Board Sequencer Fault | User‑macro runtime error; stack overflow, division‑by‑zero, syntax error | Inspect custom PLC‑macro code. Clear user‑program; restore factory macro set. Read sub‑code for fault‑line number in DriveManager. |
| 15 | E‑BR | Brake Unit Fault | Internal brake‑chopper fault; brake‑resistor short‑circuit / open‑circuit | Wrong brake‑resistor ohmic value; resistor open‑circuit; brake‑power‑board damage. Verify resistor specifications. |
| 16 | E‑EXT | External Fault Input | External‑fault signal at X2 terminal (logic configured by parameter 524) | Fault‑signal asserted by external equipment. Inspect external fault‑loop wiring and parameter configuration. |
- Selected ERPAR SubCode Definitions
EOC (OverCurrent) Subcodes
19: Software overcurrent protection
34: Fast Ixt overload (lowfrequency shortcircuit condition)
35: Shortcircuit detected during poweron selftest
41: Hardware powerstage overcurrent
EOTI Subcodes
31: Heatsink overtemperature
32: Drive internalchamber overtemperature
ECAN Selected Subcodes
31: BusOff state
39: Heartbeat monitoring failure
40: Invalid CAN nodeID
42: PDO sync supervision error
EPAR Selected Subcodes
5: Parameter download overflow
6: Parametertable initialization failure
7: Parametersave failure
8: Parameterread failure
47: Motorprotectionparameter initialization error
100123: Controlmodule initialization failures (currentloop, speedloop, positionloop, encoderinterface)
- Warnings (WARN: no drive trip; statusbit only)
WARNOLM: Motor overload prewarning (pretrip threshold)
WARNOLI: Drive overload prewarning
WARNOTM: Motor temperature prewarning
WARNOTI: Drive temperature prewarning
Warnings do not disable powerstage; read status bits in DriveManager / PLC for proactive load / coolingcondition inspection.
- HighFrequency Troubleshooting for CDE32.003.C2.4 (EnDat 2.2)
- EPLS (mostcommon fault)
Symptoms: Alarm at poweron OR random runtime trips.
الأسباب: Damaged X7 EnDat cable; bent DSub15 pins; TTLencoder motor connected to C2 hardware; encoder hardware failure; poor shieldearthing.
Prohibition: Never insert TTL incrementalencoder cables into EnDat port.
- EOC on enable
Verify motor winding is 230 V class (400 V windings forbidden). Check motorparameter entry (polepair count, stator d/q inductance).
- Frequent EOFF undervoltage trips
CDE32 requires full 3phase 230 V supply. Confirm L1L2L3 are all connected; no phaseloss.
- EOTM alarm while motor is physically cool
Check X2 PTC thermistor wiring. If motor has no PTC sensor, disable PTC monitoring in parameters.
- General FaultHandling Workflow
- Record panel fault code. If possible connect DriveManager and capture faultlog plus ERPAR subcode.
- Poweroff; disconnect motor powercable and encodercable to isolate whether fault originates from drive, cable or motor.
- Measure motor insulation resistance, PTC resistance, and brakeresistor ohmic value.
- Restore factory parameters; reload valid OEM motorparameterset; retune currentloop and speedloop.
- Hardwarerelated faults (ECPU, hardwaresubcode EOC): repair or replace drive unit.
