Allen‑Bradley 2080-LC20-20QBB Programmable Logic Controller

Catalog Code Breakdown

Native I/O Allocation (20 Punkte)

Eingaben: 12-point DC24V Digital Inputs

Terminals I-00~I-11, sinking/sourcing compatible (konfigurierbar)

Ausgänge: 8-point DC24V NPN Transistor Outputs

Terminals O-00~O-07, NPN transistor type. AC loads cannot be driven directly.

⚠️ Distinction:

2080-LC20-20QBB = NPN transistor output

2080-LC20-20QBBR = Relay output version

Wichtige technische Spezifikationen

1. Stromversorgung: 24 VDC (Betriebsbereich:18~30 VDC)
2. Programmspeicher: 10K instructions
3. Variable Memory: 10K bytes
4. Kommunikationsschnittstellen

USB (programming port)

Embedded RS485 (Modbus RTU Master/Slave)

5. Erweiterungsfähigkeit

✅ Supports Micro800 plug-in modules (analoge E/A, FTE/TC, high-speed counter, serial modules)

✅ Maximum 4 plug-in modules can be installed

6. Hochgeschwindigkeitsfunktionen

4-channel High-Speed Counter (HSC), max. 100kHz

4-channel Pulse Train Output (Zapfwelle), max. 100kHz for basic positioning control

7. Umweltbewertungen

Betriebstemperatur: 0 ~ 55 ℃

Lagertemperatur: -40 ~ 85 ℃

Schutzklasse: IP20, cabinet mounting only

Softwareanforderung

Programmiersoftware: Connected Components Workbench (CCW)

Minimum supported version: CCW V8.0 and above

Typische Anwendungen

Small conveying equipment, Verpackungsmaschinen, Lüfter & Pumpensteuerung, custom automated tooling, HVAC control, basic stepper/servo positioning systems.

Auswahlrichtlinien & Häufige Fallstricke

1. NPN sinking transistor output: Load negative wire connects to PLC output terminal; AC loads cannot be driven directly. Use DC24V solenoid valves preferentially.
2. No built-in Ethernet port! Ethernet communication requires additional Ethernet plug-in module (z.B. 2080-EWEB).
3. Freewheeling diodes are recommended for inductive loads to avoid transistor breakdown caused by back EMF.
4. Micro820 does not support remote I/O, only local plug-in expansion available.

Direkter Ersatz & Serienvergleich

Same I/O count relay variant: 2080-LC20-20QBBR

Higher I/O capacity: Upgrade to Micro830 (2080-LC30 series)

Complete Reference for 2080-LC20-20QBB

(Terminal Wiring + Modbus RTU Configuration + PTO Program + Fehlerbehebung + HS-Code)

1. Hardware Terminal Definition & Verkabelungsanleitung

Modell: Micro820 2080-LC20-20QBB

Stromversorgung: DC24V; AUS:12-channel DC24V; TUN:8-channel NPN Sinking Transistor Output

⚠️ Embedded serial port: Shared RS485/RS232 without galvanic isolation

1.1 Stromanschlüsse (PLC Main Power)

1.2 Digital Input Terminals (12 AUS: ICH-00 ~ I-11)

Gemeinsames Terminal: CM0

Sinking Wiring (Am häufigsten): CM0 connected to DC24V+; NPN sensor output to I-xx; sensor negative to 0V

Sourcing Wiring: CM0 connected to 0V; PNP sensor output to I-xx; sensor positive to DC24V

ICH-00, ICH-01, ICH-02, ICH-03: Dedicated high-speed counter channels

DI Terminal List:

ICH-00, ICH-01, ICH-02, ICH-03, ICH-04, ICH-05, ICH-06, ICH-07, ICH-08, ICH-09, I-10, I-11

1.3 Digital Output Terminals (8 DO O-00 ~ O-07, NPN)

Gemeinsames Terminal: -CM0

✅ NPN Sinking characteristic: Terminal O-xx approximates 0V when energized

Standard Wiring Scheme:

+DC24V → Load positive terminal; Load negative terminal → O-xx; All -CM0 terminals tied to DC24V 0V

O-00, O-01: PTO pulse output channels (hohe Geschwindigkeit)

Freewheeling diode must be reverse-paralleled for inductive loads (Magnetventile)

DO Terminal List: O-00, O-01, O-02, O-03, O-04, O-05, O-06, O-07

1.4 Embedded RS485/RS232 Serial Terminal (6-pin terminal block)

RS485 Wiring: Pin7(B) ↔ Device B terminal; Pin8(A) ↔ Device A terminal; Pin6 shared ground

❗ No galvanic isolation on this port. Install isolated repeater for long-distance communication.

2. Step-by-step CCW Modbus RTU Configuration (Master/Slave Supported)

Software: Connected Components Workbench CCW V8.0 and above

Step1: Project Hardware Configuration

1. Create new project → Select controller 2080-LC20-20QBB
2. Double-click [Regler] on left pane to open configuration page → Locate [Serial Port]
3. Driver selection: Modbus RTU

Step2: Communication Parameters (Recommended Defaults)

Step3: Register Mapping (Critical Section)

Modbus address mapping rule for Micro820

Coils (0x addresses): PLC BOOL variables

Discrete Inputs (1x addresses): Read-only BOOL status

Holding Registers (4x addresses): INT/DINT (Read & Write, am weitesten verbreitet)

Input Registers (3x addresses): Read-only INT values

Wichtiger Hinweis: Micro800 series does not support automatic tag mapping for Modbus. Use function blocks for master read/write operations:

`MODBUS_READ` / `MODBUS_WRITE`

3. PTO Pulse Positioning Control (O0/O1 Pulse Output for Stepper/Servo)

Hardware Channel Assignment

PTO0: Pulse Output → O-00; Direction signal recommended on O-02

PTO1: Pulse Output → O-01; Direction signal recommended on O-03

Max output frequency: 100kHz

Output type is NPN sinking. Servo drive pulse input setting must be low-level active / sinking input

CCW Configuration Workflow

1. Controller Configuration → Enable [Impulsausgang (PTO0)]
2. Set maximum frequency: 100000 Hz; Acceleration/Deceleration time: 500MS
3. Call motion function block `PTO_RUN` inside program

Structured Text Example: Relative Positioning

⚠️ Critical Limitation: Micro820 does not support electronic cam or multi-axis synchronization; only basic point-to-point positioning available.

4. High-Speed Counter (HSC) Konfiguration (I0~I3)

4 independent HSC channels, support single-phase input & quadrature encoder with 4x multiplication

Common operation modes:

Mode0: Single-phase up-counting

Mode4: Quadrature encoder, 4x frequency multiplication mode

5. Verdrahtung & Selection Hard Rules (Risk Avoidance)
6. 2080-LC20-20QBB = NPN sinking output. AC loads cannot be driven directly. Add intermediate relays for AC loads.
7. Do not overload transistor outputs continuously: 0.3A per point maximum (ambient temperature 55℃)
8. RS485 port non-isolated. Communication errors easily occur under multi-ground power supply systems; implement shared ground or galvanic isolation.
9. No native Ethernet port. Install plug-in module 2080-EWEB if Ethernet connection is required.
10. Maximal 4 plug-in modules supported. Remote I/O expansion is not available.
11. Use shielded cables for pulse wiring; route away from power cables of contactors and inverters to reduce interference.
12. HS Code Reference for Import & Export Customs Declaration

8537101100

Beschreibung: Speicherprogrammierbare Steuerung (SPS)

⚠️ Reference only. Confirm classification with local customs authority before formal customs clearance.

7. Matrix zur Fehlerbehebung bei häufigen Fehlern

8. Official Manual Reference

Benutzerhandbuch: 2080-UM005E-EN-E (Micro820 Controller User Manual)

Allen‑Bradley 2080-LC20-20QBB (Micro820) Programmable Controller Overview

1. Produktpositionierung

2080-LC20-20QBB is an Allen‑Bradley Micro820 compact integrated PLC manufactured by Rockwell Automation. Designed for standalone OEM machinery and small complete automation systems. It replaces conventional control circuits built with massive intermediate relays. Equipped with integrated digital & analog I/O and multiple communication ports, DIN rail mountable. Target market: kompakt, low-cost standalone automation solutions.

Catalog Summary

2080: Micro800 series identifier

LC20: Micro820 controller platform

20: 20 native I/O points

Q: 24V DC sourcing (PNP) digitaler Ausgang

BB: Onboard 4 analoge Eingänge +1 Analoger Ausgang, PTO pulse output, embedded Ethernet

2. Native Hardware I/O Specifications
3. Digitale Eingänge:12-Punkt DC24V (configurable sinking/sourcing)

Signal acquisition: Photoelectric sensors, proximity switches, Endschalter, start/stop pushbuttons, Not-Aus, door interlock switches

2. Digitale Ausgänge:7-point DC24V PNP sourcing output

Drive small solenoid valves, indicator lamps, Zwischenrelais (z.B. MY2N-GS), Schützspulen

3. Integrated Analog Channels (Kernvorteil)

4 analoge Eingänge: 0~10V, 0~20mA, thermistor temperature acquisition supported

1 Analoger Ausgang: 0~10V / 0~20mA, used for inverter speed regulation and modulating valve control

4. Motion Control Functions

Eingebaut 1 channel PTO/PWM pulse output, capable of driving stepper motor controllers for basic point positioning

5. Erweiterungskapazität: 2 plug-in slots for high-speed counters, serial ports and additional I/O modules
6. Kernfunktionen

3.1 Discrete Logic Control (Basic Function)

Based on signals from sensors and operation buttons, execute programmed sequence, interlock, mutual lock and start-stop logic:

Sequential start/stop of conveyors, automatic cylinder cycling, automatic machine workflows, safety loop judgment and fault alarm output.

Can be paired with MY2N-GS intermediate relays to drive high-power loads indirectly.

3.2 Analog Process Control (Advantage of Onboard Analog Channels)

Collect temperature, Druck, liquid level and flow signals from transducers

Built-in PID function: Constant temperature control, constant pressure water supply, air volume regulation; Analog output to adjust inverter speed and proportional valves.

3.3 High-speed Signal Processing

High-speed counters read encoder pulses (Geschwindigkeit & position measurement); PTO pulses implement basic stepper positioning.

3.4 Communication Networking

1. EtherNet/IP Ethernet Port

Connect HMI touchscreens, SCADA host computers and other Rockwell PLCs for remote monitoring, parameter access and program upload/download.

2. RS232/RS485 (Non-isolated Serial Port)

Modbus RTU Master/Slave interface to connect inverters, instruments and third-party sensors.

3. USB Programming Port: Direct connection to PC for program download and online debugging.

3.5 Datenspeicherung, Recipe & Log Management

Embedded RTC real-time clock: Timed tasks, timestamp for fault logging

MicroSD card slot: Store production recipes, runtime logs, Störungsaufzeichnungen; support program backup & one-click restore.

3.6 HMI Expansion

Supports external remote text display 2080‑REMLCD, enabling parameter modification and alarm display without additional touchscreen panels.

4. Typische Branchen & Ausrüstung
5. Verpackungsmaschinen: Small sealers, Etikettierer, Abfüllmaschinen, miniature sorting conveyor systems
6. HVAC & Wasseraufbereitung: Small pump stations, Lüftungsgeräte, constant temperature water tanks, chemische Dosiersysteme
7. Lebensmittelmaschinen & Central Kitchen Equipment: Washing lines, material conveyors, temperature-controlled ovens, smoke exhaust control systems
8. Custom Automation: Assembly tooling, Prüfstände, small transfer equipment
9. Auxiliary control for machine tools, material conveying lines
10. Laboratory equipment, small constant-temperature aging equipment
11. Programmiersoftware

Programmiersoftware: Connected Components Workbench (CCW)

Supported languages: Leiterdiagramm (LD), Funktionsblockdiagramm (FBD), Strukturierter Text (ST), compliant with IEC61131‑3

6. Application Boundaries

✅ Suitable for: Standalone machines with limited I/O, analog acquisition/PID demand, Ethernet networking requirement, cost-sensitive OEM equipment

❌ Not suitable for: Multi-axis servo synchronization, large-scale distributed production lines, massive remote I/O, high safety-level safety circuits (install dedicated safety relays such as G9SX for safety functions)

Supplement Remarks

1. Terminology strictly follows Rockwell Automation official datasheet standards, suitable for export tender documents, equipment manuals and overseas product catalogs;
2. Consistent industrial automation vocabulary matching international engineering conventions;
3. If you need Russian translation or condensed datasheet version, I can process further.