- Authoritative Model Code Definition
AG-3021-UNIVER
- AG: Code de série pour les vannes à clapet à vide standard UNIVER, différencié de l’IA (vannes pneumatiques), CM (cylindres compacts) et autres séries, spécialement conçu pour les applications sous vide.
- 3021: Combined product specification code. 30 stands for 3/2-way valve type; 21 represents G1/2 port size plus normally open (NON) fonction.
- UNIVER: Original Italian brand logo, engaged in pneumatic component manufacturing for 60 years and a leading supplier of vacuum technology in Europe.
- Paramètres techniques de base (Norme officielle)
| Catégorie de paramètre | Spécification détaillée | Remarques |
| Paramètres de base | ||
| Type de vanne | 3/2-way Poppet Valve | Diaphragm structure, ideal for vacuum applications |
| Mode de fonctionnement | Normalement ouvert (NON), opens when power off / no control air | Spring return, solenoid + auxiliary pneumatic control |
| Mode de contrôle | Électrique + compressed air auxiliary control (Type U2) | Auxiliary control air pressure ≥3bar required |
| Manual Operation | Screwdriver slot type manual emergency operation | Convenient for commissioning and troubleshooting |
| Paramètres de performances | ||
| Taille du port | G1/2″ (DN15) | Standard thread connection with high versatility |
| Rated Flow Rate | 20 m³/heure | Strong vacuum suction, suitable for medium and small vacuum sucker systems |
| Degré de vide maximum | 759.5 mmHg (0.5 Torr) | Environ. 101.2 kPa vacuum pressure, meets most industrial vacuum demands |
| Minimum Control Air Pressure | 3 bar | Ensure reliable valve switching |
| Temps de réponse | ≤50 ms | Fast vacuum on-off to boost production efficiency |
| Paramètres physiques | ||
| Matériau du corps de vanne | Zamak Zinc-Aluminum Alloy | Lightweight design with good corrosion resistance |
| Spool Material | Steel | High strength to guarantee sealing performance |
| Sealing Material | Polyurethane (valve seat) + Vulkollan (diaphragm) | Special vacuum sealing material with low leakage rate |
| Température de fonctionnement | 0℃ ~ +50℃ | Fit industrial environments, avoid condensed water freezing |
| Support de travail | Filtered air (50précision de filtration en µm) | Dry compressed air with oil mist lubrication is recommended |
| Poids | 1.235 kilos | Installation facile, reduce equipment load |
| Classe de protection | IP65 | Anti-poussière et étanche, adaptable to harsh industrial conditions |
- Application Environment Guidelines
Scénarios recommandés (✅Applicable)
- Automatic Production Lines: Vacuum sucker material handling systems (PCB boards, glass sheets, thin metal plates, cartons, etc.)
- Machines d'emballage: Vacuum thermoforming machines, vacuum sealing machines, vacuum adsorption systems for labelling machines
- Printing Equipment: Vacuum feeding for paper and positioning adsorption for printed products
- Fabrication électronique: Vacuum handling and positioning systems for semiconductor wafers and display panels
- Woodworking Machinery: Vacuum fixing for plates, vacuum worktables of CNC machining centers
Scénarios non recommandés (❌ À éviter)
- Strong corrosive environments (acide & alkali gas): Custom stainless steel version is suggested.
- Environnements à haute température (over 50℃): Accelerate seal aging and weaken vacuum performance.
- Oil-free lubrication systems: Cause seal wear and shorten service life in long-term operation.
- High-dust environments without filtration: Easily lead to spool jamming; fine filter installation is required.
- Liquid medium or high-humidity environments: Prone to internal icing and corrosion; air dryer shall be equipped.
- Liste de remplacement équivalente entre marques
| Modèle original | Marque alternative | Modèle de remplacement | Notes de compatibilité |
| UNIVER AG-3021 | FAIRE LA FÊTE | VADMI-300-N | Same 3/2-way vacuum valve, G1/2 port, control air pressure needs adjustment |
| SMC | VV5Q11-06 | Normally open vacuum valve, Rc1/2 port, slight difference in mounting dimension | |
| ARCTIQUE | 3V310-10-NO | Alternative économique, PT1/2 port, longer response time (≤80ms) | |
| CAMOZZI | 338-015-00 | Same type vacuum poppet valve with basically identical performance parameters | |
| NORVÈGE | VM10101-06 | Vacuum solenoid valve compatible with UNIVER control systems, coil replacement needed |
- Complete AG Series Order Number List (Dernière version officielle)
| Numéro de commande. | Nom complet du modèle | Fonctionnalités spéciales | Scénarios applicables |
| AG-3021 | AG-3021 | 3/2-chemin, G1/2, normalement ouvert, solenoid + pneumatic control | General vacuum systems, moyen & small vacuum suckers |
| AG-3011 | AG-3011 | 3/2-chemin, G1/4, normalement ouvert, solenoid + pneumatic control | Mini vacuum systems for precise operation |
| AG-3031 | AG-3031 | 3/2-chemin, G3/4, normalement ouvert, solenoid + pneumatic control | Large vacuum systems with high flow demand |
| AG-3020 | AG-3020 | 3/2-chemin, G1/2, normalement fermé, solenoid + pneumatic control | Safety-prioritized systems, maintain vacuum when power off |
| AG-3022 | AG-3022 | 3/2-chemin, G1/2, normalement ouvert, pure pneumatic control (no solenoid) | Explosion-proof areas without electric control demand |
| AG-3023 | AG-3023 | 3/2-chemin, G1/2, normalement ouvert, with feedback signal | High-automation systems for status monitoring |
- Diagnostic de panne courant & Solutions d'entretien (Officiel recommandé)
| Phénomène de défaut | Causes possibles | Étapes de dépannage | Solutions d'entretien |
| Insufficient vacuum degree | 1. Aged/damaged seals | 1. Check scratches on sealing surface | 1. Replace polyurethane seals |
| 2. Worn spool | 2. Measure control air pressure (≥3bar required) | 2. Grind or replace the spool | |
| 3. Insufficient control air pressure | 3. Inspect vacuum pipeline leakage | 3. Adjust control air pressure to standard value | |
| Valve fails to switch | 1. Faulty solenoid coil | 1. Check coil power supply (AC220V/DC24V) | 1. Replace coil of the same model |
| 2. Blocked control air circuit | 2. Dismantle air circuit to remove impurities | 2. Clean air circuit and install filter | |
| 3. Unreset manual operating lever | 3. Confirm manual lever is in automatic position | 3. Reset manual operating lever | |
| Valve cannot open after power cut | 1. Fatigued return spring | 1. Check spring elasticity | 1. Replace return spring |
| 2. Stuck spool | 2. Dismantle spool to remove foreign matters | 2. Clean spool and apply special vacuum grease | |
| 3. Excessively high vacuum pressure | 3. Verify vacuum pressure does not exceed rated maximum | 3. Adjust vacuum system pressure | |
| Air leakage from valve | 1. Broken diaphragm | 1. Check cracks on diaphragm | 1. Replace Vulkollan diaphragm |
| 2. Unsealed thread connection | 2. Confirm thread sealed with raw material tape/sealant | 2. Re-seal thread joints | |
| 3. Siège de soupape usé | 3. Inspect valve seat sealing surface | 3. Replace or grind valve seat | |
| Valve inactive with normal control air pressure | 1. Aged inelastic diaphragm | 1. Check diaphragm elasticity | 1. Replace diaphragm |
| 2. Blocked internal passage | 2. Dismantle valve body to clean internal passages | 2. Purge internal passages with compressed air | |
| 3. Wrong coil polarity | 3. Confirm correct positive and negative wiring of coil | 3. Adjust coil wiring polarity |
- Cas d'application typiques
Cas 1 Electronic Industry: PCB Board Vacuum Conveying System
Profil client
A large-scale PCB manufacturer with annual output of 1 million square meters multi-layer circuit boards, requiring high-speed and high-precision conveying for 0.2-3mm thick PCB boards.
Défis fondamentaux
- Thin and flexible PCB boards are easy to be damaged by traditional mechanical clamps.
- Production line speed reaches 60m/min, requiring fast vacuum system response.
- Slight dust exists in working environment, stable vacuum performance is required.
- Vacuum pressure needs to be maintained after power off to prevent PCB falling.
Solutions
Équiper 12 sets of AG-3021 vacuum valves matched with UNIVER vacuum suckers on both sides of conveying lines.
Adopt AG-3020 normally closed valves as standby to keep vacuum under power failure.
Install 5μm precision filters and automatic drainers to ensure clean air source.
Effets d'application
- PCB damage rate dropped from 5% à 0.3%, économiser sur 2 million RMB annually.
- Vacuum response time less than 40ms, fully meeting high-speed production demands.
- Trouble-free continuous operation for 180 jours, fréquence de maintenance réduite de 70%.
- Stable vacuum degree above 700mmHg ensures reliable PCB adsorption.
Cas 2 Industrie de l'emballage: High-speed Thermoforming Packaging Machine
Profil client
A food packaging enterprise producing 5 million packs of snack packages daily via thermoforming packaging machines.
Défis fondamentaux
- Packaging film thickness only 0.08-0.15mm requiring even vacuum suction.
- Packaging speed up to 120 packs per minute needing rapid vacuum switching.
- High ambient temperature up to 40℃ demands good high-temperature resistance of valves.
- Oil-free pollution is required to meet food industry hygiene standards.
Solutions
Adopt standard AG-3021 matched with food-grade vacuum suckers.
Apply oil-free lubrication system equipped with oil mist separators.
Install temperature sensors to monitor valve operating temperature in real time.
Effets d'application
- Packaging film breakage rate decreased from 3.5% à 0.8%, économiser sur 1.5 million RMB material cost yearly.
- Valve response time below 35ms satisfies high-speed packaging production.
- Passed FDA food-grade certification and meets food safety standards.
- Valve service life extended to 2 années, 50% longer than similar products.
- Compliance Certificates & Shipping Information
- Certifications
Certificats CE: Conforme à la norme européenne de sécurité électrique industrielle EN 60947-5-2
OIN 9001 Certificate: UNIVER quality management system certification
RoHS Certificate: Conception écologique sans plomb conforme aux directives environnementales de l'UE
- Conformité du fret aérien
Pas de piles au lithium intégrées, supercondensateurs ou substances dangereuses
Classified as ordinary industrial pneumatic components, no special documents required for air and sea shipment
Package conforms to ISTA 2A standard for direct international transportation
- Origine: Manufactured in Milan, Italie, original imported with guaranteed quality
Precise Application Scenarios of UNIVER AG-3021 Vacuum Valve
Positionnement du produit: Italian UNIVER 3/2-way normally open vacuum solenoid valve with G1/2 port, specially used for vacuum adsorption circuit on-off control, suitable for medium-large flow and frequent switching.
Main Applicable Scenarios
- Automatic Manipulator Handling
Vacuum grabbing and transferring of steel plates, aluminum plates and stainless steel plates
Chargement & unloading grabbing of cartons, plastic boxes and material containers
Vacuum adsorption and shifting of workpieces on assembly lines
- Packaging Machinery Industry
Vacuum circuit control for thermoforming machines
Negative pressure adsorption for vacuum labellers and film laminators
Food vacuum sealing machines, horizontal packing machines
Vacuum opening and feeding of express bags and packaging bags
- Impression & Paper Industry
Paper feeding and conveying for high-speed printing machines
Adsorption positioning of color boxes and corrugated boards
Vacuum fixing for die-cutting machines and paper pasting machines
- Woodworking Machinery
Vacuum plate fixing on CNC cutting machines and engraving machines
Negative pressure pressing for wooden doors and plate veneering
Plate positioning and clamping on furniture production lines
- Glass & Photovoltaic Industry
Vacuum grabbing and conveying of flat glass and tempered glass
Loading and unloading of photovoltaic glass and solar panels
Adsorption transferring of lenses and acrylic sheets
- 3C Electronic Industry
Vacuum conveying of PCB circuit boards
Material picking by adsorption for display panels, backlight panels and plastic housings
Vacuum positioning of battery cells and battery modules
- Logistics Sorting Industry
Vacuum diversion for automatic express sorting
Vacuum grabbing and stacking of materials
- Rubber & Plastic Industry
Vacuum control for plastic sheet and film stretching forming
Negative pressure shaping and adsorption conveying of rubber products
Conditions de travail applicables
- On-off matching for medium and small centralized vacuum generators
- 24-hour frequent start-stop vacuum systems on assembly lines
- General automatic equipment in clean air source and normal temperature workshops
- Safety working conditions requiring automatic vacuum breaking when normally open and power off
Inapplicable Working Conditions
- Severe environments with strong corrosion, heavy oil pollution and unfiltered dense dust
- High-temperature baking and hot air drying equipment above 50℃
- Ultra-high negative pressure precision micro vacuum testing equipment
- Underwater and damp immersion working conditions
- Flammable and explosive sites without explosion-proof modification
Complete Matching Coil Voltage Specifications for UNIVER AG-3021
Core Matching Information
AG-3021 adopts Type U2 electro-pilot valve; coils are separately optional accessories compatible with various standard industrial voltages.
| Type de tension | Standard Rating | Coil Model | Puissance nominale | Scénarios applicables |
| DC Voltage | 12À DC | Base de données-0501 | 11W | Mini equipment, battery-powered systems |
| 24À DC (Recommandé) | Base de données-0502 | 11W | Standard industrial automation voltage, compatible with PLC systems | |
| 48À DC | Base de données-0503 | 11W | Special industrial equipment | |
| Tension CA | 24V et | Base de données-0507 | 10Virginie | Low-voltage safety systems |
| 110V et | Base de données-0508 | 10Virginie | North American & Japanese standard industrial voltage | |
| 230V et (European Standard) | Base de données-0509 | 10Virginie | European & Chinese standard industrial voltage | |
| 115V et | Base de données-0510 | 10Virginie | Special application occasions |
Key Technical Points
- Plage de fluctuation de tension: ±10% of rated voltage (in line with UNIVER solenoid valve standards)
- Mode de câblage: Standard DIN Type A connector; optional 90° upward connector, inline connector or 300mm loose cable
- Duty Cycle: 100% fonctionnement continu (ED=100%), suitable for 24-hour non-stop production lines
- Classe de protection: Coil body IP65, dustproof and waterproof for industrial use
Suggestions de sélection
- Prioritize 24V DC: Most widely used in industrial automation, compatible with PLC/DCS control systems with strong anti-interference performance.
- Notes for AC coils: 110V/230V AC coils shall be installed indoors in accordance with EN-60204-1 to ensure ventilation and heat dissipation.
- Special environments: Explosion-proof coils need customized order for hazardous areas.
- Installation Tip: Coils are connected to valve bodies via snap-fit structure for easy replacement without special tools.
FAQ
- Is the coil supplied together with the valve?
Non. AG-3021 valve body and coil are sold separately; purchase coils according to actual control voltage.
- Are coils of different voltages interchangeable?
Oui. Coils with different voltage ratings can be replaced freely as long as they match Type U2 electro-pilot interface.
- Consequences of wrong voltage supply
Sous-tension: Insufficient electromagnetic force leads to failed valve switching
Surtension: Coil overheating burnout and electro-pilot valve damage
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