UNIVER AG-3021 Vanne à clapet sous vide 3/2 voies - Contacteur,disjoncteur,onduleur solaire,compteur électrique,batteries solaires

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 UNIVER AG-3021 Vanne à clapet sous vide 3/2 voies - Contacteur,disjoncteur,onduleur solaire,compteur électrique,batteries solaires

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UNIVER AG-3021 Vanne à clapet sous vide 3/2 voies

Authoritative Model Code Definition AG-3021-UNIVER AG: Code de série pour les vannes à clapet à vide standard UNIVER, différencié de l’IA (vannes pneumatiques), CM (cylindres compacts) et autres séries, spécialement conçu pour les applications sous vide. 3021: Combined product specification code. 30 stands for 3/2-way valve type; 21 represents G1/2 port size plus normally open (NON) fonction. UNIVER: Original Italian brand ...

  • Détails du produit
  1. Authoritative Model Code Definition

AG-3021-UNIVER

  1. AG: Code de série pour les vannes à clapet à vide standard UNIVER, différencié de l’IA (vannes pneumatiques), CM (cylindres compacts) et autres séries, spécialement conçu pour les applications sous vide.
  2. 3021: Combined product specification code. 30 stands for 3/2-way valve type; 21 represents G1/2 port size plus normally open (NON) fonction.
  3. UNIVER: Original Italian brand logo, engaged in pneumatic component manufacturing for 60 years and a leading supplier of vacuum technology in Europe.
  4. Paramètres techniques de base (Norme officielle)
Catégorie de paramètreSpécification détailléeRemarques
Paramètres de base
Type de vanne3/2-way Poppet ValveDiaphragm structure, ideal for vacuum applications
Mode de fonctionnementNormalement ouvert (NON), opens when power off / no control airSpring return, solenoid + auxiliary pneumatic control
Mode de contrôleÉlectrique + compressed air auxiliary control (Type U2)Auxiliary control air pressure ≥3bar required
Manual OperationScrewdriver slot type manual emergency operationConvenient for commissioning and troubleshooting
Paramètres de performances
Taille du portG1/2″ (DN15)Standard thread connection with high versatility
Rated Flow Rate20 m³/heureStrong vacuum suction, suitable for medium and small vacuum sucker systems
Degré de vide maximum759.5 mmHg (0.5 Torr)Environ. 101.2 kPa vacuum pressure, meets most industrial vacuum demands
Minimum Control Air Pressure3 barEnsure reliable valve switching
Temps de réponse≤50 msFast vacuum on-off to boost production efficiency
Paramètres physiques
Matériau du corps de vanneZamak Zinc-Aluminum AlloyLightweight design with good corrosion resistance
Spool MaterialSteelHigh strength to guarantee sealing performance
Sealing MaterialPolyurethane (valve seat) + Vulkollan (diaphragm)Special vacuum sealing material with low leakage rate
Température de fonctionnement0℃ ~ +50℃Fit industrial environments, avoid condensed water freezing
Support de travailFiltered air (50précision de filtration en µm)Dry compressed air with oil mist lubrication is recommended
Poids1.235 kilosInstallation facile, reduce equipment load
Classe de protectionIP65Anti-poussière et étanche, adaptable to harsh industrial conditions
  1. Application Environment Guidelines

Scénarios recommandés (✅Applicable)

  1. Automatic Production Lines: Vacuum sucker material handling systems (PCB boards, glass sheets, thin metal plates, cartons, etc.)
  2. Machines d'emballage: Vacuum thermoforming machines, vacuum sealing machines, vacuum adsorption systems for labelling machines
  3. Printing Equipment: Vacuum feeding for paper and positioning adsorption for printed products
  4. Fabrication électronique: Vacuum handling and positioning systems for semiconductor wafers and display panels
  5. Woodworking Machinery: Vacuum fixing for plates, vacuum worktables of CNC machining centers

Scénarios non recommandés (❌ À éviter)

  1. Strong corrosive environments (acide & alkali gas): Custom stainless steel version is suggested.
  2. Environnements à haute température (over 50℃): Accelerate seal aging and weaken vacuum performance.
  3. Oil-free lubrication systems: Cause seal wear and shorten service life in long-term operation.
  4. High-dust environments without filtration: Easily lead to spool jamming; fine filter installation is required.
  5. Liquid medium or high-humidity environments: Prone to internal icing and corrosion; air dryer shall be equipped.
  6. Liste de remplacement équivalente entre marques
Modèle originalMarque alternativeModèle de remplacementNotes de compatibilité
UNIVER AG-3021FAIRE LA FÊTEVADMI-300-NSame 3/2-way vacuum valve, G1/2 port, control air pressure needs adjustment
SMCVV5Q11-06Normally open vacuum valve, Rc1/2 port, slight difference in mounting dimension
ARCTIQUE3V310-10-NOAlternative économique, PT1/2 port, longer response time (≤80ms)
CAMOZZI338-015-00Same type vacuum poppet valve with basically identical performance parameters
NORVÈGEVM10101-06Vacuum solenoid valve compatible with UNIVER control systems, coil replacement needed
  1. Complete AG Series Order Number List (Dernière version officielle)
Numéro de commande.Nom complet du modèleFonctionnalités spécialesScénarios applicables
AG-3021AG-30213/2-chemin, G1/2, normalement ouvert, solenoid + pneumatic controlGeneral vacuum systems, moyen & small vacuum suckers
AG-3011AG-30113/2-chemin, G1/4, normalement ouvert, solenoid + pneumatic controlMini vacuum systems for precise operation
AG-3031AG-30313/2-chemin, G3/4, normalement ouvert, solenoid + pneumatic controlLarge vacuum systems with high flow demand
AG-3020AG-30203/2-chemin, G1/2, normalement fermé, solenoid + pneumatic controlSafety-prioritized systems, maintain vacuum when power off
AG-3022AG-30223/2-chemin, G1/2, normalement ouvert, pure pneumatic control (no solenoid)Explosion-proof areas without electric control demand
AG-3023AG-30233/2-chemin, G1/2, normalement ouvert, with feedback signalHigh-automation systems for status monitoring
  1. Diagnostic de panne courant & Solutions d'entretien (Officiel recommandé)
Phénomène de défautCauses possiblesÉtapes de dépannageSolutions d'entretien
Insufficient vacuum degree1. Aged/damaged seals1. Check scratches on sealing surface1. Replace polyurethane seals
2. Worn spool2. Measure control air pressure (≥3bar required)2. Grind or replace the spool
3. Insufficient control air pressure3. Inspect vacuum pipeline leakage3. Adjust control air pressure to standard value
Valve fails to switch1. Faulty solenoid coil1. Check coil power supply (AC220V/DC24V)1. Replace coil of the same model
2. Blocked control air circuit2. Dismantle air circuit to remove impurities2. Clean air circuit and install filter
3. Unreset manual operating lever3. Confirm manual lever is in automatic position3. Reset manual operating lever
Valve cannot open after power cut1. Fatigued return spring1. Check spring elasticity1. Replace return spring
2. Stuck spool2. Dismantle spool to remove foreign matters2. Clean spool and apply special vacuum grease
3. Excessively high vacuum pressure3. Verify vacuum pressure does not exceed rated maximum3. Adjust vacuum system pressure
Air leakage from valve1. Broken diaphragm1. Check cracks on diaphragm1. Replace Vulkollan diaphragm
2. Unsealed thread connection2. Confirm thread sealed with raw material tape/sealant2. Re-seal thread joints
3. Siège de soupape usé3. Inspect valve seat sealing surface3. Replace or grind valve seat
Valve inactive with normal control air pressure1. Aged inelastic diaphragm1. Check diaphragm elasticity1. Replace diaphragm
2. Blocked internal passage2. Dismantle valve body to clean internal passages2. Purge internal passages with compressed air
3. Wrong coil polarity3. Confirm correct positive and negative wiring of coil3. Adjust coil wiring polarity
  1. Cas d'application typiques

Cas 1 Electronic Industry: PCB Board Vacuum Conveying System

Profil client

A large-scale PCB manufacturer with annual output of 1 million square meters multi-layer circuit boards, requiring high-speed and high-precision conveying for 0.2-3mm thick PCB boards.

Défis fondamentaux

  1. Thin and flexible PCB boards are easy to be damaged by traditional mechanical clamps.
  2. Production line speed reaches 60m/min, requiring fast vacuum system response.
  3. Slight dust exists in working environment, stable vacuum performance is required.
  4. Vacuum pressure needs to be maintained after power off to prevent PCB falling.

Solutions

Équiper 12 sets of AG-3021 vacuum valves matched with UNIVER vacuum suckers on both sides of conveying lines.

Adopt AG-3020 normally closed valves as standby to keep vacuum under power failure.

Install 5μm precision filters and automatic drainers to ensure clean air source.

Effets d'application

  1. PCB damage rate dropped from 5% à 0.3%, économiser sur 2 million RMB annually.
  2. Vacuum response time less than 40ms, fully meeting high-speed production demands.
  3. Trouble-free continuous operation for 180 jours, fréquence de maintenance réduite de 70%.
  4. Stable vacuum degree above 700mmHg ensures reliable PCB adsorption.

Cas 2 Industrie de l'emballage: High-speed Thermoforming Packaging Machine

Profil client

A food packaging enterprise producing 5 million packs of snack packages daily via thermoforming packaging machines.

Défis fondamentaux

  1. Packaging film thickness only 0.08-0.15mm requiring even vacuum suction.
  2. Packaging speed up to 120 packs per minute needing rapid vacuum switching.
  3. High ambient temperature up to 40℃ demands good high-temperature resistance of valves.
  4. Oil-free pollution is required to meet food industry hygiene standards.

Solutions

Adopt standard AG-3021 matched with food-grade vacuum suckers.

Apply oil-free lubrication system equipped with oil mist separators.

Install temperature sensors to monitor valve operating temperature in real time.

Effets d'application

  1. Packaging film breakage rate decreased from 3.5% à 0.8%, économiser sur 1.5 million RMB material cost yearly.
  2. Valve response time below 35ms satisfies high-speed packaging production.
  3. Passed FDA food-grade certification and meets food safety standards.
  4. Valve service life extended to 2 années, 50% longer than similar products.
  5. Compliance Certificates & Shipping Information
  6. Certifications

Certificats CE: Conforme à la norme européenne de sécurité électrique industrielle EN 60947-5-2

OIN 9001 Certificate: UNIVER quality management system certification

RoHS Certificate: Conception écologique sans plomb conforme aux directives environnementales de l'UE

  1. Conformité du fret aérien

Pas de piles au lithium intégrées, supercondensateurs ou substances dangereuses

Classified as ordinary industrial pneumatic components, no special documents required for air and sea shipment

Package conforms to ISTA 2A standard for direct international transportation

  1. Origine: Manufactured in Milan, Italie, original imported with guaranteed quality

Precise Application Scenarios of UNIVER AG-3021 Vacuum Valve

Positionnement du produit: Italian UNIVER 3/2-way normally open vacuum solenoid valve with G1/2 port, specially used for vacuum adsorption circuit on-off control, suitable for medium-large flow and frequent switching.

Main Applicable Scenarios

  1. Automatic Manipulator Handling

Vacuum grabbing and transferring of steel plates, aluminum plates and stainless steel plates

Chargement & unloading grabbing of cartons, plastic boxes and material containers

Vacuum adsorption and shifting of workpieces on assembly lines

  1. Packaging Machinery Industry

Vacuum circuit control for thermoforming machines

Negative pressure adsorption for vacuum labellers and film laminators

Food vacuum sealing machines, horizontal packing machines

Vacuum opening and feeding of express bags and packaging bags

  1. Impression & Paper Industry

Paper feeding and conveying for high-speed printing machines

Adsorption positioning of color boxes and corrugated boards

Vacuum fixing for die-cutting machines and paper pasting machines

  1. Woodworking Machinery

Vacuum plate fixing on CNC cutting machines and engraving machines

Negative pressure pressing for wooden doors and plate veneering

Plate positioning and clamping on furniture production lines

  1. Glass & Photovoltaic Industry

Vacuum grabbing and conveying of flat glass and tempered glass

Loading and unloading of photovoltaic glass and solar panels

Adsorption transferring of lenses and acrylic sheets

  1. 3C Electronic Industry

Vacuum conveying of PCB circuit boards

Material picking by adsorption for display panels, backlight panels and plastic housings

Vacuum positioning of battery cells and battery modules

  1. Logistics Sorting Industry

Vacuum diversion for automatic express sorting

Vacuum grabbing and stacking of materials

  1. Rubber & Plastic Industry

Vacuum control for plastic sheet and film stretching forming

Negative pressure shaping and adsorption conveying of rubber products

Conditions de travail applicables

  1. On-off matching for medium and small centralized vacuum generators
  2. 24-hour frequent start-stop vacuum systems on assembly lines
  3. General automatic equipment in clean air source and normal temperature workshops
  4. Safety working conditions requiring automatic vacuum breaking when normally open and power off

Inapplicable Working Conditions

  1. Severe environments with strong corrosion, heavy oil pollution and unfiltered dense dust
  2. High-temperature baking and hot air drying equipment above 50℃
  3. Ultra-high negative pressure precision micro vacuum testing equipment
  4. Underwater and damp immersion working conditions
  5. Flammable and explosive sites without explosion-proof modification

Complete Matching Coil Voltage Specifications for UNIVER AG-3021

Core Matching Information

AG-3021 adopts Type U2 electro-pilot valve; coils are separately optional accessories compatible with various standard industrial voltages.

Type de tensionStandard RatingCoil ModelPuissance nominaleScénarios applicables
DC Voltage12À DCBase de données-050111WMini equipment, battery-powered systems
24À DC (Recommandé)Base de données-050211WStandard industrial automation voltage, compatible with PLC systems
48À DCBase de données-050311WSpecial industrial equipment
Tension CA24V etBase de données-050710VirginieLow-voltage safety systems
110V etBase de données-050810VirginieNorth American & Japanese standard industrial voltage
230V et (European Standard)Base de données-050910VirginieEuropean & Chinese standard industrial voltage
115V etBase de données-051010VirginieSpecial application occasions

Key Technical Points

  1. Plage de fluctuation de tension: ±10% of rated voltage (in line with UNIVER solenoid valve standards)
  2. Mode de câblage: Standard DIN Type A connector; optional 90° upward connector, inline connector or 300mm loose cable
  3. Duty Cycle: 100% fonctionnement continu (ED=100%), suitable for 24-hour non-stop production lines
  4. Classe de protection: Coil body IP65, dustproof and waterproof for industrial use

Suggestions de sélection

  1. Prioritize 24V DC: Most widely used in industrial automation, compatible with PLC/DCS control systems with strong anti-interference performance.
  2. Notes for AC coils: 110V/230V AC coils shall be installed indoors in accordance with EN-60204-1 to ensure ventilation and heat dissipation.
  3. Special environments: Explosion-proof coils need customized order for hazardous areas.
  4. Installation Tip: Coils are connected to valve bodies via snap-fit structure for easy replacement without special tools.

FAQ

  1. Is the coil supplied together with the valve?

Non. AG-3021 valve body and coil are sold separately; purchase coils according to actual control voltage.

  1. Are coils of different voltages interchangeable?

Oui. Coils with different voltage ratings can be replaced freely as long as they match Type U2 electro-pilot interface.

  1. Consequences of wrong voltage supply

Sous-tension: Insufficient electromagnetic force leads to failed valve switching

Surtension: Coil overheating burnout and electro-pilot valve damage

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