ABB Inverter ACS550-01-290A-4 (132-160kW)

Technical File for ABB ACS550-01-290A-4 (132-160kW)

1. Model Interpretation

2. Core Electrical Parameters

3. Physical & Installation Parameters

Metodo di montaggio: Wall-mounted (IP21 Standard Protection)

Dimensioni: R6 Size, Approximately 302mm (Larghezza) × 400mm (Depth) × 860mm (Height)

Peso: Approximately 80kg

Metodo di raffreddamento: Forced Air Cooling

Protection Class: IP21 (Standard), IP54 Protection Kit Optional

4. Control Characteristics
5. Control Modes:

V/f Scalar Control

Sensorless Vector Control (SVC), Enabling High Starting Torque (150% Torque at 0.5Hz)

2. Speed Control Accuracy: ±0.5% of Rated Synchronous Speed (Sensorless Vector Control)
3. Frequency Resolution: 0.01Hz for Digital Setting, 0.06Hz for Analog Setting
4. Acceleration/Deceleration Time: Adjustable from 0.1 A 1800 Seconds
5. Built-in Functions:

Built-in EMC Filter (Class C2)

Built-in Modbus RTU Communication Interface

Patented Swinging Choke for Optimized Harmonic Suppression

Built-in PID Controller, Suitable for Closed-loop Process Control

Energy-saving Calculator, Real-time Display of Energy Savings

5. Scenari applicativi

Light Duty Applications: Fans, Water Pumps, Cooling Towers, Ventilation Systems (160kW, 290UN)

Heavy Duty Applications: Conveyor Belts, Mixers, Compressors, Crushers (132kW, 246UN)

Applicable Industries: General Industrial Sectors such as HVAC, Water Treatment, Manufacturing, Mining, Building Materials, ecc.

6. Key Function Highlights
7. Harmonic Suppression: Built-in Swinging Choke, Compliant with IEEE 519 Standard, Reducing Grid Harmonic Interference
8. Adattabilità ambientale:

Operating Temperature: -10℃ to +40℃ (Derating Required for 40-50℃)

Humidity: 5-95% RH, No Condensation

Altitudine: ≤1000m (1% Derating per 100m Above 1000m)

3. Funzioni di protezione:

Overcurrent, Overload, Overvoltage, Undervoltage, Overheating Protection

Motor Overheating Protection (PTC/PID)

Short-circuit Protection, Earth Fault Protection

Phase Loss Protection, Motor Stall Protection

7. Replacement & Upgrade Solutions
8. Direct Replacement Models:

ABB ACS580-01-290A-4 (Next-generation Standard Inverter with Enhanced Functions)

Schneider ATV61HD160N4 (160kW, Heavy Duty)

Siemens MM440-250A (132kW, Heavy Duty) / MM440-290A (160kW, Light Duty)

2. Upgrade Suggestion: The ACS580 Series Offers Higher Efficiency, Richer Communication Protocols, and More Comprehensive Safety Functions
3. Installazione & Maintenance Key Points
4. Installation Requirements:

Vertical Mounting, Minimum 150mm Clearance on Left & Right Sides, 200mm on Top, 100mm at Bottom

Clean, Dry Environment Free of Corrosive Gases

Reliable Earthing Required (Earthing Resistance ≤4Ω)

2. Specifiche di cablaggio:

Main Circuit Cables: Copper Core Cables for Both Input & Output, Cross-sectional Area ≥95mm² (Adjust According to Cable Length)

Circuito di controllo: Shielded Cables, Routed Separately from Main Circuit (≥100mm Separation)

3. Ciclo di manutenzione:

Daily: Check Operating Status, Cooling Fans, Clean Air Filters (Every 3-6 Months)

Annual: Inspect Main Circuit Terminal Tightness, Capacitor Condition, Insulation Testing

5-Year: Recommended Replacement of Cooling Fans and Electrolytic Capacitors

9. Common Fault Codes & Risoluzione dei problemi

10. Ordering & Accessories

Configurazione standard: Inverter Unit, Operation Panel (ACS-CP-D), Installation Manual, Warranty Card

Optional Accessories:

Remote Operation Panel (ACS-CP-D) and Extension Cable

Brake Unit & Brake Resistor (Suitable for Frequent Start/Stop or Rapid Deceleration)

Input/Output Reactors (Enhanced Harmonic Suppression)

IP54 Protection Kit

Communication Extension Modules (Profibus DP, DeviceNet, EtherNet/IP, ecc.)

Comparison & Analysis of ABB ACS550-01-290A-4 vs. ACS550-01-290A-5

1. Core Finding: Model Validity Statement

Important Conclusion: The model “ACS550-01-290A-5” does not exist in the official ABB ACS550 product lineup. The standard voltage class suffixes for ABB ACS550 inverters are only three types:

2 = 208-240V Three-phase AC

4 = 380-480V Three-phase AC (The Model Mentioned by the User)

6 = 500-600V Three-phase AC

It is inferred that the user may have confused the suffix “4” (380-480V) with other series, or mistyped “6” (500-600V) as “5”. The following content will focus on comparing ACS550-01-290A-4 (380-480V) with ACS550-01-290A-6 (500-600V, the correct high-voltage version), while explaining the non-existence of the suffix “5”.

2. Complete Model Interpretation

3. Detailed Comparison Between ACS550-01-290A-4 and ACS550-01-290A-6 (Correct High-voltage Version)

3.1 Core Differences in Electrical Parameters

3.2 Physical & Application Differences

3.3 Key Functional & Protection Differences

4. Raccomandazioni per la selezione
5. Confirm Voltage Class: Select the correct suffix (2/4/6) according to on-site grid and motor rated voltage. Avoid using the non-standard suffix “5”.
6. Power Matching: Choose 160kW for light-duty applications (tifosi & pumps) and 132kW for heavy-duty applications (constant torque), corresponding to currents of 290A and 246A respectively.
7. Replacement Options: For higher voltage or function upgrades, consider:

Correct voltage model in the same series: ACS550-01-290A-6 (500-600V)

Next-generation product: ACS580-01-290A-4 (380-480V) or ACS580-01-290A-6 (500-600V), which provide higher efficiency, richer communication protocols and more comprehensive safety functions.

5. Riepilogo

The model ACS550-01-290A-5 is invalid in the ABB ACS550 series, and the official only provides three voltage suffixes: 2, 4, E 6. What the user actually needs may be:

Standard 380-480V version: ACS550-01-290A-4 (132-160kW)

High-voltage 500-600V version: ACS550-01-290A-6 (132-160kW)

The core difference between the two models lies only in the input/output voltage class, while other functional parameters (attuale, power, control mode, protection functions, ecc.) are completely identical. During model selection, strict matching with on-site grid and motor parameters is required.