B&R X20DO6322 デジタル出力モジュール

X20DO6322

1. X20: Distributed X20 Remote I/O System series by B&R
2. する: Digital Output module
3. 6: Channel quantity = 6 output channels
4. 3: Standard industrial voltage DC24V
5. 2: ソース (PNP) 出力, supports 1-wire / 2-wire sensor wiring
6. 2: Equipped with short-circuit / overload diagnosis, built-in output protection and OSP mode
7. Core Electrical Specifications

Ⅲ. 機械式 & 環境仕様

1. 寸法 & 取り付け

Pitch: 12.5mm (standard compact width of X20 series)

取り付け: Snap-on DIN rail, connected in series via X20 backplane bus

Mandatory matching accessories (ordered separately)

Bus base unit: X20BM11 (24V coded, provides I/O power supply)

端子台: X20TB06 (6-pin for 1-wire wiring) / X20TB12 (12-pin for 2-wire wiring)

2. 温度 & 湿度

動作温度: -25℃ ~ +60℃ for horizontal mounting; -25℃ ~ +50℃ for vertical mounting

ストレージ / Transportation Temperature: -40℃～+85℃

湿度: 5% ～ 95%, 結露しないこと

3. 保護 & 認証

Module Protection Class: IP20 (for cabinet installation only)

認証: CE, UL, UKCA, ATEXゾーン 2, DNV/LR/ABS marine approvals, CRA compliance

4. Coated Version: X20cDO6322 (triple anti-corrosion coating, anti-condensation & anti-corrosive gas, specially for humid / chemical cabinets)
5. Wiring Logic (Source PNP Output)

1-wire Wiring (6-pin X20TB06, suitable for 2-wire proximity switches / 電磁弁)

All common terminals are connected to 24V+, and the module internally provides GND return circuits;

When an output channel is switched ON, it outputs 24V+, and the other end of the load is connected to 0V. Perfectly compatible with PNP sensors from IFM, ペッパール+フックス, 24V indicator lights and small solenoid valves.

2-wire Wiring (12-pin X20TB12)

Each channel is assigned independent 24V+ and GND, suitable for multi-channel independent high-power loads and group-isolated loads.

1. OSP Mode Functions

The module supports OSP (Output Safe Position) safety output mode:

In case of PLC communication interruption, bus failure or module power loss, users can customize all 6 outputs to hold status, force to 0 or force to 1, preventing unintended equipment actions and complying with safe stop standards for packaging, injection molding and assembly lines.

Model Selection Matching & 代替モデル

1. Variants with the same number of channels in the same series

X20DO6321: Sink NPN output, suitable for NPN loads

X20DO6323: Enhanced high-current channels

X20cDO6322: Triple anti-corrosion coated version

2. Matching Logic with IFM Sensors

This module adopts source PNP output, which can directly drive indicator lights and matching actuating valves of PNP-output IFM / Pepperl+Fuchs sensors such as KI5085 and CCN15-30GS60-E2-V1 without intermediate conversion relays.

3. Unsuitable Application Scenarios

Single-channel load current >0.5あ (intermediate relays required for current expansion)

Direct outdoor installation outside cabinets (IP20 rating only for cabinet use)

Intrinsically safe Ex Zone 0 / 1 (only certified for ATEX Zone 2 non-intrinsic safety)

1. 主な利点
2. Narrow 12.5mm pitch enables dense multi-module installation to save cabinet space;
3. Independent short-circuit protection per channel; fault on one channel will not affect the other 5 出力;
4. Hardware diagnosis for all channels allows PLC to accurately locate short-circuit / open-circuit points;
5. OSP safe power-off output improves the safety level of equipment operation;
6. Compatible with both 1-wire and 2-wire wiring, matching most 24V actuators from IFM, ペッパール+フックス, SICK and other mainstream brands on the market.

Full Application Scenarios of B&R X20DO6322 (6-channel 24V Source PNP Digital Output Module)

Basic Application Prerequisites

6 independent source PNP outputs, 0.5チャンネルごとに, support 1-wire / 2-wire wiring, built-in freewheeling diodes, independent short-circuit diagnosis, OSP safe power-off output, ATEXゾーン 2 explosion-proof certification. Perfectly matched with indicator lights, small solenoid valves and cylinder coils of PNP proximity switches from IFM, ペッパール+フックス, 病気, 等. IP20 rating for cabinet installation only, single-channel load current shall not exceed 0.5A.

1. Packaging Automation Equipment (最も広く使用されている)

Controlled Loads

Small pneumatic solenoid valves, material separating cylinders, material blocking cylinders, rejection cylinders, filling valves, インジケーターライト, audible & visual alarm buzzers

Sub-scenarios

1. Bottled / bagged filling lines: Output signals to activate filling valves, sealing mechanisms and capping cylinders after containers are in place;
2. Labeling & coding stations: Trigger start/stop of coding machines and label pressing cylinders;
3. Finished product sorting & rejection: Control reject pushers and diverting baffles for defective products;
4. 低い / high material level indicator lights for silos: Output alarm signals paired with IFM KI5085 and CCN15 capacitive sensors;
5. Conveyor start/stop, conveyor direction reversal, vacuum generator switching.

Matching Advantages

OSP mode automatically resets cylinders upon bus disconnection to prevent material accumulation; single-channel short-circuit will not interfere with the other 5 stations, and faults can be precisely diagnosed.

1. Clean Production Lines for Food & Pharmaceutical Industries (Including Washdown Workshops)

Sub-scenarios

1. Auxiliary small valves for sauce & dairy mixing tanks, cleaning spray solenoid valves;
2. Positioning cylinders for turnover baskets & pallets, drive units for sterilizer small doors;
3. 高い / low level alarm lights for pharmaceutical powder silos, auxiliary valves for dust removal fans;
4. Small metering cylinders for filling, heat-seal solenoid valves;
5. Safe output matching for ATEX Zone 2 dust explosion-proof workshops with no electric spark risks.

Selection Bonus

X20cDO6322 triple anti-corrosion coated version is available for humid and corrosive environments, resisting condensation and acid/alkali vapor.

Ⅲ. ゴム, プラスチック, 射出成形 & Extrusion Machinery

Sub-scenarios

1. Injection molding machine hopper gate cylinders, small ejector solenoid valves, low material level alarm lights for hoppers;
2. Raw material silo baffles for extruders, small directional valves for cooling water circuits;
3. Discharge baffles for pelletizers, waste rejection cylinders;
4. Mold safety door indicator lights, fault alarm lights for oil temperature / material temperature.

Matching Advantages

Built-in freewheeling diodes enable direct driving of inductive solenoid valves without external freewheeling components; strong anti-interference performance against inverters for stable operation beside high-power injection molding motors.

1. New Energy Lithium Battery & Photovoltaic Equipment

Sub-scenarios

1. Small cylinders for lithium electrode cutting and diaphragm slitting, carrier positioning solenoid valves;
2. 高い / low liquid level alarm lights for electrolyte storage tanks (paired with CCN15 capacitive level sensors);
3. Small dosing valves for photovoltaic texturing & cleaning tanks, station in-place indicator lights;
4. Control of local 24V actuators matched with 48V energy storage systems, supporting wide voltage compatibility.
5. General Machine Tools, 木工 & SMT Electronic Production Lines
6. Fixture cylinders for CNC machine tools, cutting fluid spray valves, equipment operation indicator lights;
7. Woodworking cutting machine plate pressing cylinders, waste pushing mechanisms;
8. Carrier in-place indicator lights and small vacuum valves for SMT mounters;
9. Conveyor blocking cylinders, material presence detection indicator lights.
10. 水処理, Light Chemical & Building Material Industries
11. Dosing tank solenoid valves, audible & visual high/low level alarms (paired with capacitive level sensors);
12. Small directional valves for aeration tanks, switching valves for water quality sampling pipelines;
13. Overflow / low material level alarm lights for concrete admixture storage tanks;
14. Auxiliary start/stop valves for small mixing equipment, dust removal solenoid valves.

Ⅶ. マテリアルハンドリング, 倉庫保管 & 仕分け (Low-speed Conveyors)

1. Diverter baffles for roller lines, carton blocking cylinders;
2. Inbound scanning in-place indicator lights, full bin alarms;
3. Limit indicator lights for small lifts, safety door prompt lights.

VIII. 海洋, On-board & Construction Machinery Matching (DNV/LR/ABS Marine Certifications)

1. Small deck pneumatic valves, cabin door indicator lights;
2. On-board 24V small hydraulic valves, status warning lights;
3. Operation panel alarm lights and limit actuators for construction machinery.
4. Matching Scenarios with IFM / Pepperl+Fuchs Sensors (Key Section)

The module adopts source PNP output and can directly drive matching actuators of PNP sensors:

1. Indicator light circuits of IFM KI5085 and CCN15-30GS60-E2-V1 capacitive proximity switches;
2. After sensor detection confirms target presence, the module outputs 24V to drive cylinders, alarm lights and solenoid valves;
3. 1-wire wiring simplifies cabling with unified 24V common power supply, matching standard wiring of M12 4-pin PNP sensors.
4. 不適切なシナリオ (Selection Pitfalls to Avoid)
5. Single-channel load current >0.5あ (intermediate relays required for large solenoid valves and motors);
6. Outdoor exposure or long-term damp immersion outside cabinets (IP20 rating only for cabinet installation);
7. Intrinsically safe Ex Zone 0 / 1 (only certified for ATEX Zone 2 non-intrinsic safety);
8. High-frequency high-speed pulse output (最大. 500Hz, not applicable for servo pulse signals);
9. Equipment dominated by NPN sink loads (X20DO6321 sink output module shall be selected instead).
10. Core Matching Logic for Application Scenarios

Cross-brand Model Comparison Manual for B&R X20DO6322

Benchmark Core Specifications

6 チャンネル, DC24V, PNP source output, 0.5チャンネルごとに, single-channel short-circuit diagnosis, support for 1-wire / 2-wire sensor loads, built-in freewheeling diodes, OSP safe power-off output, DIN rail distributed bus I/O, IP20 for cabinet installation only.

1. Same-brand B&R Replacements (Original Compatible Substitutes)

1. Siemens ET200SP Distributed I/O Comparison (プロフィネット)

交換ノート: Siemens does not offer native 6-point modules; 6ES7132-6BH00 (8-ポイント) is commonly used as substitute with 2 spare channels idle. Independent programming is required for fault channel judgment, and OSP safe output function is unavailable.

Ⅲ. Schneider Modicon TM5 Distributed I/O (EtherCAT / Modbus TCP)

置き換えのメリット: TM5SDO6T also features 6 PNP channels with fully matching channel quantity, making it the top choice for project substitution; OSP safe output function of B&R is not supported.

1. ABB AC500-eCo / S500 Remote I/O

1. 和合 750 Series Bus I/O (Mainstream EtherCAT / プロフィネット)

1. IFM AS-i / EtherCAT Field I/O (Matching IFM Sensors)

IFM does not provide standard 24V distributed PNP bus modules with 6 チャンネル; only AS-i field modules for near-sensor installation are available:

説明: IFM I/O products mainly focus on IP67 field modules. There is no fully equivalent 6-point PNP DIN rail distributed I/O for standard cabinet use. For projects with a large number of IFM sensors, B&R original modules or Schneider TM5SDO6T are preferred.

Ⅶ. 国内代替品 (EtherCAT Distributed I/O from SDI, 革新, Xinje)

1. SDI Technology XB6S-0006あ

6-channel PNP source 0.5A, single-channel short-circuit diagnosis, EtherCAT bus, cost-effective substitute without OSP safe output function.

2. Inovance AM600 Series Remote I/O AM60-DO06P

6-point PNP 0.5A, EtherCAT, universal substitute for equipment production lines.

3. Xinje XN6-06P

6-channel PNP output, standard DC24V, low-cost substitute for small packaging equipment.

VIII. Summary Table of Key Differences for Cross-brand Replacement

1. モデルの選択 & 交換の推奨事項
2. Strictly 6-channel requirement, top substitutes: Schneider TM5SDO6T, 和合 750-1504, SDI XB6S-0006あ
3. Siemens Profinet system retrofitting: Adopt 6ES7132-6BH00 with 2 spare channels unused
4. 食べ物 / lithium battery humid cabinet environments: No perfect cross-brand alternative to original X20cDO6322 (triple anti-corrosion coating)
5. Mass matching with IFM PNP proximity switches: Prioritize original B&R modules for simplified 1-wire wiring and fewer terminal blocks
6. High demand for safe stop (OSP function): No direct cross-brand substitute; original B&R modules must be retained