コンタクタ,サーキットブレーカー,ソーラーインバーター,電気メーター,太陽電池
These are 致命的 components ensuring the safe and stable operation of power transmission systems, mainly classified into six core categories: Conductor and Ground Wire Systems, Insulators, Fittings, Tower and Foundation Accessories, Lightning Protection & 過電圧保護, and Cable Accessories. A structured breakdown is provided below:
- Conductor and Ground Wire Systems (Core Transmission Components)
| Fitting Type | コア機能 | 共通モデル | 技術的パラメータ | アプリケーションノート |
| Aluminum Conductor Steel Reinforced (ACSR) | Main power transmission, combining strength and conductivity | LGJ-300/40, LGJ-400/35, LGJ-500/45 | 220 kV lines typically use 2×300 mm² or 2×400 mm² bundled conductors; safety factor ≥ 2.5 | Corrosion-resistant types (例えば, JL/G1A, JL/G2A) shall be selected per environment; high-strength ACSR for long spans |
| OPGW Optical Cable | Communication and line monitoring, doubles as ground wire | OPGW-24B1-80, OPGW-36B1-100 | Short‑circuit current withstand ≥ 25 kA/0.5 s; tensile strength ≥ 120 kN | Used with ground wires; splice closures must be waterproof and moisture‑proof; splicing loss ≤ 0.05 dB |
| Ordinary Ground Wire | Lightning protection, doubles as communication channel | JLB20A-80, JLB40-100 | Galvanized steel strand, cross‑section ≥ 70 mm² | Both ends must be reliably grounded; insulation clearance from phase conductors must be satisfied |
- Insulators (Core Insulation and Isolation)
220 kV line insulators fall into two main types: suspension insulators and post insulators.
主要パラメータ: dry arc distance ≥ 2020 mm, specific creepage distance ≥ 25 mm/kV (general areas)
| Material Type | 共通モデル | Mechanical Load | 特徴 | Suitable Scenarios |
| Composite Insulator | FXBW4-220/160, FXBW4-220/210 | 160 kN, 210 kN | Light (≈ 1/3 of porcelain), pollution‑flash resistant, maintenance‑free | Polluted areas, high‑altitude areas, long‑span sections |
| Porcelain Insulator | XP-160, XP-210 | 160 kN, 210 kN | 低コスト, mature and reliable | Ordinary clean areas, plain areas |
| Glass Insulator | LXHY-160, LXHY-210 | 160 kN, 210 kN | Self‑destructs at zero value, easy to inspect | Lines requiring frequent inspection |
| Post Insulator | ZSW-220/8, ZSW-220/10 | 8 kN, 10 kN | Supports busbars and equipment connections | Substation outlets, both sides of circuit breakers |
- Power Fittings (Key Connection and Fixing Components)
Divided by function into clamps, connecting fittings, splicing fittings, and protection fittings, all complying with GB/T 2314‑2008.
1) Clamps (Core Conductor Fixing)
| タイプ | 共通モデル | Suitable Conductors | Grip Requirement | Application Location |
| Suspension Clamp | XGU-4, XGU-5 | LGJ-300~630 mm² | ≥ 12% of conductor breaking strength | Straight towers, allows small conductor movement |
| Tension Clamp | NY-300/40, NY-400/35 | LGJ-300~630 mm² | ≥ 95% of conductor breaking strength | Tension towers, terminal towers, full tension bearing |
| Jumper Clamp | TJ-4, TJ-5 | Jumper connections | Contact resistance ≤ 1.2 mΩ | Jumper connections on both sides of tension towers |
2) Connecting and Splicing Fittings
| タイプ | 共通モデル | 関数 | Technical Requirement |
| Socket Clevis | W-7A, W-10A | Connects insulator string to tower | Failure load ≥ 70 kN / 100 kN |
| Ball Eye | Q-7A, Q-10A | Connects insulator to fitting | Failure load ≥ 70 kN / 100 kN |
| Splicing Sleeve | JY-300/40, JY-400/35 | Conductor splicing | Resistance after crimping ≤ 1.1 × conductor resistance |
| Grading Ring | FJ-220 | Improves voltage distribution on insulators | Diameter 400–600 mm, installed at both ends of insulators |
3) Protection Fittings
| タイプ | 共通モデル | 関数 | Suitable Conditions |
| Vibration Damper | FD-4, FD-5 | Suppresses aeolian vibration | Lines with span > 120 メートル; installation spacing calculated |
| Spacer Damper | FG-4, FG-5 | Maintains bundled conductor spacing | 220 kV twin conductors, spacing 400 mm; 1 per 50–60 m |
| Corona Ring | FP-220 | Prevents corona discharge | High‑altitude, strong electric‑field areas |
- Tower and Foundation Accessories (Support Structure)
| Fitting Type | 共通モデル | 関数 | 技術的パラメータ |
| Cross Arm | HD220-1, HD220-2 | Mounts insulators and fittings | Q235/Q345 steel, hot‑dip galvanized for corrosion protection |
| Hoop Clamp | BG-16, BG-18 | Fixes cross arms, ladders | Matches tower diameter; bolt strength ≥ 8.8 |
| Anchor Bolt | M30~M64 | Fixes tower foundation | 学年 45 鋼鉄, anti‑corrosion treated; tensile strength ≥ 600 MPa |
| Climbing Ladder | PT-220 | Access for tower maintenance | Step spacing 300 mm; handrail diameter 20 mm; load capacity ≥ 100 kg |
- Lightning Protection and Overvoltage Protection Accessories
| Fitting Type | 共通モデル | 関数 | 技術的パラメータ |
| Metal Oxide Arrester (MOA) | YH10WZ-204/532 | Limits lightning overvoltage | 定格電圧 204 kV; residual voltage ≤ 532 kV; discharge capacity 20 kA/2 ms |
| Grounding Device | - | Discharges lightning current | Horizontal electrode: φ12 mm round steel; vertical electrode: 50×50 mm angle steel, L = 2.5 メートル; grounding resistance ≤ 10 おお |
| Line Fault Indicator | XJ-220 | Indicates short‑circuit/earth fault | Operating current: short‑circuit ≥ 100 あ, earth ≥ 5 あ; auto‑reset 1–24 h |
- Cable Accessories (For Cable Lines Only)
| Fitting Type | 共通モデル | 関数 | Suitable Conditions |
| Cable Termination | WTY-220/1×1200 | Connects cable to overhead line/equipment | Cross‑section 400–2500 mm²; lightning impulse withstand voltage ≥ 950 kV |
| Joint | YJJJ-127/220 | Cable splicing | Waterproof rating IP68; operating temp −40~90 °C |
| Cross‑Bonding Grounding Box | NTJX-1 | Eliminates sheath induced voltage | 66–220 kV cables; equipped with sheath protector |
| Arrester Grounding Box | NTB-1 | Protects cable sheath | Built‑in MOA; 定格電圧 20 kV |
- Key Points for Selection and Application of 220 kV High‑Voltage Line Fittings
- 電圧マッチング: Rated voltage of all fittings ≥ 252 kV (max operating voltage of 220 kV system)
- Mechanical Strength: Safety factor ≥ 2.5 (conductors, fittings); ≥ 3.0 (絶縁体)
- 環境適応:
Polluted areas: specific creepage distance ≥ 31 mm/kV; composite insulators preferred
Coastal areas: metal parts with hot‑dip galvanizing + passivation or 316L stainless steel for salt‑fog resistance
Cold areas: cold‑resistant materials (brittle temperature ≤ −40 °C); heavy‑duty vibration dampers
- 設置仕様:
Fitting contact surfaces: remove oxide film + apply conductive paste; contact resistance ≤ 1.2 mΩ
Insulator string: horizontal offset ≤ 150 mm; vertical deviation ≤ 50 mm
Conductor sag error ≤ ±5%; phase‑to‑phase sag difference ≤ 200 mm
- Main Brands and Alternative Models
| Fitting Category | 主要ブランド | 推奨モデル | 代替モデル |
| Composite Insulator | Changyuan Gaoneng, Jinguan Electric | FXBW4-220/210 | FXBW-220/210 (Xi’an Porcelain) |
| Tension Clamp | China Electric Power Fittings Factory, Jiangsu Shenma | NY-400/35 | NLD-4 (bolt type, small section) |
| MOA | Xi’an XD, Henan Pinggao | YH10WZ-204/532 | YH10W-200/500 (general type) |
| Cable Termination | Taikai Cable, Changlan Electric | WTY-220/1×1200 | WTG-220 (dry termination) |
Selection of 220 kV high‑voltage line fittings must comprehensively consider voltage level, mechanical load, 環境条件, and operational reliability. Key fittings shall pass State Grid Corporation qualification certification and comply with relevant GB and DL standards.
Below is a standardized bill of materials (BOM) のために 220 kV overhead lines, directly usable for construction, 引用, and procurement, sorted by Straight Tower, Tension Tower, Terminal Tower + ケーブルコンセント.
Defaults:
電圧: 220 kV (max operating voltage 252 kV)
Conductor: twin‑bundle ACSR LGJ‑400/35 (最も一般的に使用される)
Insulator: composite insulator (pollution‑resistant, maintenance‑free, mainstream choice)
- Standard BOM for 220 kV Single‑Circuit Straight Tower
Per tower (3 フェーズ, twin‑bundle per phase)
| アイテム | 名前 | Model/Spec | ユニット | 数量 | 目的 |
| 1 | Composite Suspension Insulator String | FXBW4-220/160 | セット | 3 | Suspension for 3hase conductors |
| 2 | Twin undle Suspension Clamp | XGS-5 | セット | 6 | Suspension for 2 sub onductors per phase |
| 3 | Ball Eye | Q-10 | セット | 6 | Connect insulator to clamp |
| 4 | Socket Clevis | W-10 | セット | 6 | Connect insulator to cross arm |
| 5 | Twin undle Spacer | FG-400 (400 mm spacing) | 個 | As per span | Prevent galloping, maintain bundle spacing |
| 6 | Vibration Damper | FD-4 | セット | 12 | 2 sets per phase for aeolian vibration control |
| 7 | Grading Ring | FJ-220 | セット | 3 | Voltage grading at insulator ends, antiorona |
- Standard BOM for 220 kV Tension Tower (Angle / Junction)
Per tower (3 フェーズ, twin‑bundle per phase)
| アイテム | 名前 | Model/Spec | ユニット | 数量 | 目的 |
| 1 | Composite Tension Insulator String | FXBW4-220/210 | セット | 6 | 2 strings per phase (double suspension) |
| 2 | Twin‑Bundle Tension Clamp (crimp type) | NY-400/35 | セット | 6 | Fix tension end of conductor |
| 3 | Twin‑Bundle Yoke Plate | L-12 | 個 | 3 | Converge twin‑bundle conductors |
| 4 | Jumper Clamp | TJ-5 | セット | 6 | Jumper connection at tension tower |
| 5 | U‑Shackle | U-10 | セット | 12 | Connect insulator to tower/clamp |
| 6 | Right‑Angle Plate | Z-10 | セット | 12 | Directional connection |
| 7 | Grading & Corona Ring | FP-220 | セット | 6 | Voltage grading and anti‑corona for tension strings |
| 8 | Vibration Damper | FD-4 | セット | 12 | Vibration damping for jumpers/conductors |
- Fittings for 220 kV Terminal Tower → Substation Cable Outlet
Typical scheme: cable termination + arrester for GIS/main transformer connection
| アイテム | 名前 | Model/Spec | ユニット | 数量 | 目的 |
| 1 | 220 kV Outdoor Cable Termination | WTY-220/1×630~1200 mm² | セット | 3 | Cable‑to‑overhead connection |
| 2 | Line MOA | YH10WZ-204/532 | 段階 | 3 | Limit lightning/switching overvoltage |
| 3 | Equipment Clamp (compression type) | SY-400 | セット | 6 | Connect conductor to termination/arrester |
| 4 | Cable Fixing Fitting | 220 kV 3‑core/single‑core clamp | セット | several | Cable fixing on tower |
| 5 | Grounding Flat Steel / Electrode | −50×5 hot‑dip galvanized | メートル | per design | Grounding for arrester, cable sheath |
- General for Whole Line: Ground Wire & Lightning Grounding Accessories
Suitable for OPGW or ordinary ground wire
| アイテム | 名前 | Model/Spec | ユニット | 目的 |
| 1 | Ground Wire Suspension Clamp | XD-8 | セット | Straight suspension of ground wire |
| 2 | Ground Wire Tension Clamp | ND-8 | セット | Tension fixing of ground wire |
| 3 | Down Ground Lead | φ12 hot‑dip galvanized round steel | メートル | Tower grounding downlead |
| 4 | Vertical Ground Electrode | L50×50×5×2500 mm | 個 | Reduce grounding resistance |
| 5 | Grounding Clamp | JDX-8 | セット | Connect ground wire to grounding system |
