Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - 접촉기,회로 차단기,감지기,인코더,PLC,변환기

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 Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - 접촉기,회로 차단기,감지기,인코더,PLC,변환기

소식무역 뉴스

Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

MR-J4: MELSERVO-J4 servo series

W2: 2-axis integrated drive (one unit controls 2 모터)

77: Rated power of each axis: 750여 + 750여

비: SSCNETⅢ/H fiber bus interface for fiber synchronous control, 호환 가능 미쓰비시 모션 CPU

📋 Main Specifications

목사양
Number of axes2 축
Rated power per axis0.75kW (750여)
전원공급장치3-단계 / single-phase AC200~240V, 50/60헤르츠 (marked on label: 3PH+1PH 200-240V)
Communication busSSCNETⅢ/H (high-speed fiber synchronization)
안전 기능Built-in STO Safe Torque Off (IEC를 준수 61800-5-2)
Dynamic brake내장
치수W85 × H168 × D195 mm
무게2 kg
Encoder support22-비트 절대 인코더 (4,194,304 p/r)
인증CE, UL/cUL, UKCA, RoHS 규제
HS코드85044095

 

Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

🛠️ Compatible Motors

Compatible with Mitsubishi HG-MR73 / HG-KR73 (750W J4-series servo motors), supporting absolute encoders.

🎯 일반적인 응용 분야

다축 동기 장비: chip mounters, inspection platforms, 전송 모듈, CNC auxiliary machines, 포장 기계, 반도체 장비.

이점: Two axes share one drive, saving cabinet space and reducing cost.

🔄 Replacement Options

  1. Upgrade to new generation (J5):MR-J5W2-77B (same 2-axis rating, SSCNETⅢ/H compatible, 향상된 성능)
  2. Separate drive solution:2 pcs MR-J4-70B (single-axis 750W, larger footprint)
  3. 레거시 교체:Predecessor MR-J3W-77B. Wiring and program differences, not plug-and-play

This is a bus-type 서보 드라이브; pulse command control is not supported directly. It must be used with Mitsubishi motion controllers (Q/R series motion CPU) via SSCNET fiber link.

USB port for commissioning; configured with MR Configurator2 software.

예비 부품: Power board, CPU board, CNP connector with individual part numbers (303772, 303769, 등.)

MR-J4W2 (MR-J4W2-77B) 경보 / 오류 코드 목록

설명: MR-J4W2 2-axis integrated type B (SSCNETⅢ/H). Alarms are divided into fault alarms (latched, reset required) and warnings (종료 없음, prompt only).

접미사 .1/.2 stands for Axis 1 / 중심선 2, which is critical for this 2-axis model.

Readout: Drive panel or MR Configurator2 software; alarm history can be saved with waveform data for troubleshooting.

  1. Fault Alarms (ALM, machine shutdown)
  1. Alarm Code이름Brief Cause & 문제 해결
    10저전압Insufficient DC bus voltage; missing phase, voltage drop, 접촉기 접촉불량, damaged rectifier module
    12Memory errorInternal ROM / flash failure; replace drive if fault persists after power cycle
    13Clock errorInternal RTC failure; drive replacement is generally required
    15Power circuit errorPre-charge / soft-start circuit failure on main power side
    16접지 결함Short to earth of motor power cable, motor winding insulation breakdown
    19Main circuit errorIPM or power driver hardware damage
    1에이Motor combination errorMismatched motor model in PA01/PA02; wrong encoder cable or motor selection (.1 Axis1, .2 Axis2)
    20Encoder initial communication errorHandshake failure at power-up; broken encoder cable, loose connector, faulty encoder
    24Encoder communication errorCommunication dropout during operation; EMI 간섭, poor shield on long cable, 커넥터에 물 유입
    25Encoder Z-phase errorAbnormal encoder zero signal
    2비Encoder counting errorCount disorder caused by interference or encoder hardware failure (.1 Axis1, .2 Axis2)
    30Regeneration errorBroken regenerative resistor, wrong resistance value, excessive regenerative power; built-in regeneration insufficient, external resistor required
    31과속Motor speed exceeds limit; abnormal command, encoder feedback fault, runaway due to excessive gain
    32과전류하드웨어 / software overcurrent; phase-to-phase short circuit in motor, shorted power wire, IPM breakdown, 기계적 걸림
    33과전압DC bus over-limit; excessive energy feedback during deceleration, high input voltage, failed regeneration circuit
    34SSCNET receive error 1SSCNETⅢ/H fiber communication fault: bent fiber, contaminated end face, loose connector, faulty fiber port on motion CPU
    35Command frequency errorIllegal command sent from upper motion controller
    36SSCNET receive error 2Fiber synchronization timing error, multi-axis link synchronization fault
    37매개변수 오류Parameter out of range or checksum error; restore factory settings and re-download parameters
    3에이Surge suppression circuit errorSoft-start circuit failure at power-on
    3이자형Operation mode errorMismatch between control mode parameter and SSCNET configuration on master side
    42Full-closed control errorExternal linear scale feedback fault (only for full-closed loop mode)
    45Main device overheatPower module overheat; 막힌 냉각 공기 덕트, 팬 스톨, 높은 주변 온도
    46모터 과열Motor thermal sensor triggered; continuous overload, poor motor heat dissipation (.1 Axis1, .2 Axis2)
    47Cooling fan faultDrive internal fan stall / low speed; 이물질 걸림, fan aging
    50초과 적재 1지속적인 과부하 (electronic thermal protection); mechanical binding, high friction, undersized selection
    51초과 적재 2Peak overload; 충격하중, sudden mechanical lock
    52Position excessive errorPosition deviation exceeds threshold; lost pulses, 기계적 걸림, 낮은 이득, excessive command speed (.1 Axis1, .2 Axis2)
    54Vibration detectionServo oscillation; 과도한 이득, 기계적 공명
    56Forced stop alarmSTO safety circuit open, emergency stop triggered, disconnected STO wiring
    61Operation errorIllegal command while servo ON, sequence control error
    63STO timing errorTiming mismatch between two STO channels, asymmetric safety wiring
    64Safety setting errorIncorrect STO safety parameter configuration

    경고 (WARN, servo keeps running, alert only)

Warning Code이름설명
91Drive overheat pre-warningTemperature approaching protection threshold
92Battery cable breakAbsolute encoder battery wire disconnected; dead battery, loose plug
95STO warningSingle STO channel abnormal (single wire open, shutdown alarm not triggered yet)
96Home setting warningFaulty home signal logic or home proximity signal
9비Position deviation pre-warningPosition error close to alarm threshold
9에프Battery low warningEncoder battery voltage low; replace battery soon to avoid home position loss
E0Regeneration overload warningSustained high regenerative load
E1Overload warning 1Load approaching overload threshold
E2Motor overheat warningMotor temperature rising
E3Absolute counter warningAbnormality of absolute position counter
E4Parameter warningUnreasonable parameter setting (no latch-up)
E6Drive-side forced stop warningSTO / E-stop triggered at drive side
E7Controller forced stop warningStop command issued by upper motion CPU
E8Fan speed drop warningFan aging with reduced speed, not stalled
E9Main circuit OFF warningMain power cut off while control power remains energized
EBOther axis alarm (2-axis specific)The other axis on this drive has an active fault
ECOverload warning 2High peak load detected
에드Output power limit warningContinuous output power close to rated limit
F0Tough drive instantaneous power dip warningTough drive function activated by voltage fluctuation
F2Drive log write errorInternal fault recorder access failure
F3Vibration diagnostic warningHigh mechanical vibration detected by diagnostic function

Special Notes for MR-J4W2 2-Axis Drive

  1. 접미사 .1 = CH1 (중심선 1);.2 = CH2 (중심선 2). Confirm faulty axis first; motor and encoder of the two axes are independent.
  2. EB warning is unique to this multi-axis model: When one axis faults, the other axis reports EB to indicate the companion axis failure. Do not troubleshoot EB directly; check the real alarm code on the other channel.
  3. 34 / 36 fiber alarms: For SSCNETⅢ/H fiber, clean end face first, minimum bend radius ≥30mm, avoid sharp bends.
  4. STO (56, 63, 95): Two STO channels must switch synchronously; inconsistent timing triggers code 63.
  5. Alarm reset: Remove root cause first, turn servo SON OFF then reset. Some hardware faults cannot be cleared by power cycling.

Mitsubishi MELSERVO Servo Drive Model List

General suffix definition

에이: 맥박 + 아날로그 인터페이스 (pulse command type)

비: SSCNETⅢ/H fiber bus (fiber synchronization with motion CPU, MR-J4W2-77B belongs to this type)

GF / G: CC-링크 IE / CC-Link IE TSN Ethernet bus

W2: 2-축 통합; W3: 3-축 통합

D1/D2/D3: Separate power type (amplifier unit paired with MR-CV power supply)

Numeric code for power rating (10=0.1kW, 20=0.2kW, 40=0.4kW, 60=0.6kW, 70=0.75kW, 100=1kW, 200=2kW, 350=3.5kW, 500=5kW, 700=7kW)

RJ: Special specification version

Active Series (Available for new orders)

  1. MR-J5 시리즈 (Latest generation, MELSERVO-J5, 3.5kHz 응답)

단축

MR-J5-10A / 20에이 / 40에이 / 60에이 / 70에이 / 100에이 / 200에이 / 350에이 / 500에이 / 700A 【Pulse type】

MR-J5-10G / 20G / 40G / 70G / 100G / 200G / 350G / 500G / 700G 【CC-Link IE TSN】

MR-J5-10B / 20비 / 40비 / 70비 / 100비 / 200비 / 350B 【SSCNETⅢ/H fiber】

Multi-axis integrated

MR-J5W2-22B / 44비 / 77비 / 1010비 / 2020비 (2-중심선, SSCNET fiber)

MR-J5W3-222B / 444비 / 777비 (3-중심선, SSCNET fiber)

MR-J5W2-22G / 44G / 77G / 1010G (2-중심선, CC-링크 IE TSN)

MR-J5W3-222G / 444G / 777G (3-중심선, CC-링크 IE TSN)

Separate power type (Common DC bus regeneration system)

MR-J5D1-G4-N1 (1-중심선), MR-J5D2-G4-N1 (2-중심선), MR-J5D3-G4-N1 (3-중심선)

Matching power unit: MR-CV4 regenerative converter

  1. MR-J4 시리즈 (Mature mainstream, your model belongs here)

단축

MR-J4-10A / 20에이 / 40에이 / 60에이 / 70에이 / 100에이 / 200에이 / 350에이 / 500에이 / 700에이 / 11그만큼 / 15그만큼 / 22그만큼

MR-J4-10B / 20비 / 40비 / 60비 / 70비 / 100비 / 200비 / 350비 / 500비 / 700비 (SSCNETⅢ/H)

MR-J4-10GF / 20GF / 40GF / 70GF / 100GF (CC-Link IE 필드)

Multi-axis integrated (Focus: MR-J4W2 / J4W3)

MR-J4W2-22B (0.2+0.2kW)

MR-J4W2-44B (0.4+0.4kW)

MR-J4W2-77B (0.75+0.75kW, 당신의 모델)

MR-J4W2-1010B (1+1kW)

MR-J4W2-2020B (2+2kW)

MR-J4W3-222B / 444비 / 777비 (3-축 통합)

MR-J4W2-0303B6 (Low-power special version)

Separate amplifier unit

MR-J4-DU900B / DU11KB / DU15KB / DU22KB, used with MR-CV regenerative power supply

  1. MR-JE Economy Series (Low-cost, 맥박 / simple bus, low power range)

MR-JE-10A / 20에이 / 40에이 / 70에이 / 100에이 / 200에이

MR-JE-10C / 20기음 / 40기음 / 70기음 (EtherCAT version, JE-C)

애플리케이션: Simple feeding and transfer; SSCNET fiber multi-axis synchronization is not supported

  1. MR-JN Micro Economy Series (Ultra compact, 10~100W)

MR-JN-10A / 20에이 / 40에이 / 60에이 / 100에이

애플리케이션: Small rotary tables, miniature slides, entry-level low-power

⏸️ Obsolete Series (Spare parts market only, not recommended for new machines)

MR-J3 (Production discontinued, stock spares reducing)

단축: MR-J3-10A /20A/40A/70A/100A/200A/350A / MR-J3-10B/20B/40B/70B

다축: MR-J3W-22B / MR-J3W-44B / MR-J3W-77B (J3 2-axis, predecessor of J4W2)

CC-Link version: MR-J3-10T / 20T /40T

MR-J2S (유산, manufacturer repair service terminated)

MR-J2S-10A/20A/40A/70A/100A/200A/350A, MR-J2S-10B, MR-J2S-CP (built-in positioning type)

MR-J2 (Erly first generation, nearly phased out)

MR-J2-10A、MR-J2-20A, 등.

📌 Auxiliary Units (Common servo system accessories)

MR-CV: Regenerative power converter (common DC bus system for J4/J5D)

MR-RB: External regenerative braking resistor

MR-TB: Terminal block adapter

📎 Quick Selection Reference for MR-J4W2-77B

동일 시리즈 교체: MR-J4W2-77B

Upgrade to new generation: MR-J5W2-77B (SSCNET compatible, preferred direct upgrade)

Separate drive alternative: 2 pcs MR-J4-70B

경제적인 대안: JE series does not support SSCNET fiber, cannot replace directly

이전:

다음:

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