ABB 열 과부하 계전기 TA110DU110 - 접촉기,회로 차단기,태양광 인버터,전기 계량기,태양 전지

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ABB 열 과부하 계전기 TA110DU110 - 접촉기,회로 차단기,태양광 인버터,전기 계량기,태양 전지

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ABB 열 과부하 계전기 TA110DU110

The TA110DU110 is a classic 3-pole thermal overload relay from ABB TA series, delivering integrated protection for three-phase asynchronous motors with a rated current range of 80~110A. Adopting the inverse-time tripping principle of bimetallic strips, this relay comes standard with phase-loss protection and automatic ambient temperature compensation, with a trip class of Class 10A. It ...

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The TA110DU110 is a classic 3-pole 열 과부하 릴레이 ~에서 씨줄 TA series, delivering integrated protection for three-phase asynchronous motors with a rated current range of 80~110A. Adopting the inverse-time tripping principle of bimetallic strips, this relay comes standard with phase-loss protection and automatic ambient temperature compensation, with a trip class of Class 10A. It can be directly plugged onto ABB A/AE/AF95~110 series contactors or mounted independently on DIN rails. Equipped with switchable manual/automatic reset modes and one normally open (아니요) plus one normally closed (NC) auxiliary signal contact, it serves as a standard protective component for industrial motor control circuits. Widely applied to power loads such as fans, 물 펌프, compressors and conveyor lines, it effectively prevents winding burnout accidents of motors caused by overload, locked rotor and phase loss.

전체 모델: `TA110DU110`

  1. 깃 달기: General series code for ABB thermal overload relays, representing the family of electrothermal protective relays
  2. 110: 프레임 전류 정격, indicating the maximum rated frame current of 110A for this product
  3. 의: Function type code, standing for standard specification featuring 3-pole protection, 위상 손실 감지, ambient temperature compensation and direct mounting onto contactors
  4. 110: Upper limit of current setting, corresponding to an adjustable current range of 80A ~ 110A

핵심 기술 사양

매개변수 카테고리매개변수 항목상세사양
Main Circuit Characteristics정격 절연 전압 Ui690뷔와 / 440DC에서
UL/CSA Rated Operational Voltage600뷔와
조정 가능한 전류 범위Continuously adjustable from 80A to 110A
여행 클래스클래스 10A (standard motor protection class)
극 수3 극, full 3-pole protection
위상 손실 보호Standard built-in; accelerates tripping under three-phase unbalance
온도 보상지원됨; protection accuracy remains unaffected within -25℃ ~ +55℃ ambient temperature
보조 연락처연락처 구성1 아니요 + 1 NC, 전기적으로 절연된
Conventional Thermal Current Ith5에이
Rated Contact CapacityAC250V 3A; DC24V 5A
기계 & 설치장착 방법Direct mounting on contactors / independent DIN rail mounting
호환 가능한 접촉기Series A95, A110, AE95, AE110, AF95, AF110
배선 방법Screw-clamp terminals
전체 중량대략. 0.76kg
재설정 모드Switchable manual/automatic reset; supports remote reset expansion
환경 & 인증Operating Ambient Temperature-25℃ ~ +55℃
보관 온도-40℃ ~ +70℃
침투 보호 등급IP20
Compliance CertificationsCE, UL, CSA, CCC, GL (Germanischer Lloyd Marine Certification)
준수 표준IEC 60947-4-1, 안에 60947-4-1

Cross Reference of Models within the Same Series

  1. Full Specifications of TA110DU Frame
전체 모델조정 가능한 전류 범위호환 가능한 모터 전력 (380다섯)Matching Contactors
TA110DU-6550 ~ 65A30kWA95/AE95/AF95
TA110DU-8060 ~ 80A37kWA95/AE95/AF95
TA110DU-9066 ~ 90A45kWA110/AE110/AF110
TA110DU-11080 ~ 110A55kWA110/AE110/AF110
  1. Comparison of Adjacent Frame Series
시리즈 모델Frame Rated CurrentMaximum Adjustable Current적용 가능한 시나리오
TA110DU110에이110에이중간 & small power motors (30~55kW)
TA200DU200에이200에이중간 & large power motors (75~110kW)
TA450DU450에이450에이High-power heavy-duty motors (132~250kW)

일반적인 애플리케이션 시나리오

  1. Standard Motor Starter Protection Circuit: Combined with ABB A/AF series contactors to form electromagnetic starters, connected in series to the main circuit of three-phase motors to realize protection against motor overload, locked rotor and phase loss. It is the standard protection solution for general power equipment including fans, 물 펌프, air compressors and machine tool spindles.
  2. MCC Motor Control Centers: Served as standard protection units for motor feeder circuits in drawer cabinets and fixed cabinets, integrated with contactors to realize integrated motor start-stop control and protection.
  3. 컨베이어 & Logistics Sorting Systems: Matched with roller motors and sorting drive motors, adapting to frequent start-stop and load fluctuation working conditions of production lines, and preventing motor aging and burnout caused by long-term overload.
  4. Central Air Conditioning & Refrigeration Units: Protect refrigeration power equipment such as compressors and cooling tower fans, suited to the refrigeration industry’s characteristics of severe load fluctuations and seasonal high-load operation.
  5. Support for OEM Complete Equipment: Widely matched with industrial machinery including packaging machinery, 고무 & plastic machinery and metallurgical auxiliary equipment. As standardized motor protection components, it meets electrical safety specification requirements for equipment factory delivery.

Common Troubleshooting Matrix

결함 현상Root Cause Analysis단계별 솔루션
Relay falsely trips during normal motor operation1. Low current setting value, lower than the motor rated current1. Check the motor rated current and adjust the setting knob to the corresponding rated value
2. Excessively high ambient temperature exceeding compensation range2. Improve cabinet heat dissipation and avoid direct sunlight or heat source radiation
3. Severe current deviation induced by three-phase voltage unbalance3. Measure three-phase currents to troubleshoot hidden risks of voltage unbalance or phase loss
4. Overlong motor startup time exceeding withstand limit of Class 10 여행 클래스4. Replace with thermal overload relays of Class 20 또는 수업 30 for heavy-load startup applications
Relay fails to trip under motor overload or locked rotor1. Excessively high current setting value, far higher than the motor rated current1. Recalibrate the setting value to strictly match the motor rated current
2. Loose main circuit wiring terminals leading to excessive contact resistance2. Tighten main circuit terminals and troubleshoot overheating & oxidation issues
3. Stuck relay mechanical mechanism and failed tripping assembly3. Cut off power and manually test the flexibility of the tripping mechanism; replace the module if jamming occurs
Protection does not activate upon phase loss fault1. Wrong three-phase incoming wiring with incomplete connection to relay main circuit1. Verify L1/L2/L3 three-phase wiring to ensure all phases are reliably connected
2. Aging and failure of internal bimetallic components2. Artificially simulate phase loss to test protection function; replace the relay if function fails
Abnormal or no output of auxiliary contact signals1. Auxiliary contact load exceeds rated capacity, resulting in contact burnout1. Confirm load current does not exceed contact rating; add intermediate relays for current amplification if necessary
2. No reset after tripping, contacts remain in fault state2. Manually or automatically reset the relay after troubleshooting root fault causes
3. Poor contact due to contact oxidation3. Measure contact on-off resistance; replace the module if poor contact exists
  1. Terminal Definition & 기능 설명

The TA110DU110 adopts industry-standard terminal numbering rules, divided into two parts: main power circuit and auxiliary control circuit. All terminals are front-mounted screw-clamp type with all wiring operations accessible from the front side.

  1. 주회로 단자 (Three-Phase Power Circuit)
터미널 마크터미널 유형배선 지침
1L1, 3L2, 5L3들어오는 터미널Upper-side input, connected to output terminals of contactor main contacts, corresponding to three-phase power L1/L2/L3
2T1, 4T2, 6T3나가는 터미널Lower-side output, directly connected to stator windings of three-phase asynchronous motors

메모: The three-phase main circuit has no polarity requirement, yet each phase must be connected in one-to-one correspondence without cross-phase misconnection. When directly mounted on contactors, the main circuit is automatically conducted via plug-in copper bars with no extra power wiring required.

  1. Auxiliary Circuit Terminals (제어 & Signal Circuit)
터미널 마크연락 유형기능 설명Typical Wiring Purpose
95 – 96평상시 닫힘 (NC)Conductive under normal operating conditions; opens upon tripping caused by overload/phase lossConnected in series to contactor coil control circuit to cut off power supply to the contactor and stop the motor upon faults
97 – 98평상시 열림 (아니요)Disconnected under normal operating conditions; closes upon tripping caused by overload/phase lossConnected to sound-light alarm circuits or PLC digital input points for fault signal upload and alarm notification

The auxiliary contacts are electrically isolated with no electrical connection to the main circuit and a conventional thermal current of 5A. Intermediate relays are recommended for series connection to expand capacity and prevent contact burnout when controlling high-power loads.

  1. Typical Wiring Schemes
  2. Direct Mounting Wiring on Contactor (가장 일반적으로 사용되는)

This is the standard application method for TA110DU110. It is directly plugged onto the top of ABB A95/A110/AF95/AF110 series contactors. The main circuit is automatically connected through internal plug-in connectors, with only the control circuit requiring external wiring:

  1. Three-phase power passes through a circuit breaker and connects to contactor main incoming terminals L1/L2/L3
  2. After the thermal overload relay is directly mounted on the contactor, the main circuit is automatically conducted without extra power wiring
  3. One end of the control power supply passes through stop and start buttons and connects to contactor coil terminal A1
  4. 그만큼 95-96 NC contact of the thermal relay is connected in series to the live wire of the contactor coil circuit to realize automatic motor shutdown under overload
  5. 그만큼 97-98 NO contact of the thermal relay is paralleled with fault indicator lights or connected to PLC DI points for fault alarming
  6. Independent DIN Rail Mounting Wiring

Independent rail mounting is adopted for separate installation or matching with contactors of other brands:

  1. Contactor output terminals L1/L2/L3 are connected to thermal relay incoming terminals 1L1/3L2/5L3 via power cables
  2. Thermal relay outgoing terminals 2T1/4T2/6T3 connect to motor three-phase terminals
  3. The control circuit follows the same wiring logic as the direct mounting scheme, 와 함께 95-96 NC contact wired in series into the contactor coil circuit

배선상의 주의사항:

The cross-sectional area of main circuit cables shall match the 110A rated current; 25mm² copper cables are recommended

1~1.5mm² control cables are suggested for auxiliary control circuits

Reliable earthing is mandatory to guarantee personal and equipment safety

III. Parameter Comparison Table of Cross-Brand Equivalent Models

Below is a parameter comparison of mainstream thermal overload relays of the same current range from Siemens and Schneider Electric, for reference during alternative selection:

비교항목씨줄슈나이더 일렉트릭지멘스
전체 모델TA110DU110LRD3365C3RU5146-4MB1
조정 가능한 전류 범위80 ~ 110A80 ~ 104A80 ~ 100A
Frame Rated Current110에이115에이140에이
여행 클래스클래스 10A수업 10수업 10
극 수3 극3 극3 극
보조 접점 구성1아니요 + 1NC (전기적으로 절연된)1아니요 + 1NC (전기적으로 절연된)1아니요 + 1NC (전기적으로 절연된)
위상 손실 보호Standard built-inStandard built-inStandard built-in
주변 온도 보상지원됨 (-25℃~+55℃)지원됨 (-20℃~+60℃)지원됨 (-20℃~+60℃)
재설정 모드Switchable manual/automaticSwitchable manual/automaticSwitchable manual/automatic
Compatible Contactor SeriesA95~A110, AF95~AF110LC1D95~LC1D1153RT5045~3RT5046
장착 방법Direct mounting on contactor / DIN 레일Direct mounting on contactor / DIN 레일Direct mounting on contactor / DIN 레일
Compliance CertificationsCE, UL, CCC, GLCE, UL, CCCCE, UL, CCC

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