TURCK NI50UCK40AP6X2H1141 Square Inductive Proximity Sensor - Contactor,circuit breaker,sensor,Encoder,PLC,Converter

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 TURCK NI50UCK40AP6X2H1141 Square Inductive Proximity Sensor - Contactor,circuit breaker,sensor,Encoder,PLC,Converter

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 TURCK NI50UCK40AP6X2H1141 Square Inductive Proximity Sensor

TURCK uprox+ Square Inductive Proximity Sensor, Part No.: 1625837 Model Code Explanation Code Segment Description NI50U uprox+ series, rated sensing distance 50 mm, Factor‑1 (nearly identical sensing distance for iron, aluminum and copper) CK40 Square housing, dimension 65×40×40 mm, sensing face adjustable in 5 directions AP6X2 3‑wire DC, PNP Normally‑Open (NO), enhanced output, short‑circuit protection H1141 M12‑4‑pin male ...

  • Product Details

TURCK uprox+ Square Inductive Proximity Sensor, Part No.: 1625837

Model Code Explanation

Code SegmentDescription
NI50Uuprox+ series, rated sensing distance 50 mm, Factor‑1 (nearly identical sensing distance for iron, aluminum and copper)
CK40Square housing, dimension 65×40×40 mm, sensing face adjustable in 5 directions
AP6X23‑wire DC, PNP Normally‑Open (NO), enhanced output, short‑circuit protection
H1141M12‑4‑pin male connector

W/BS4 version: with BS4 mounting bracket, Part No. 1625868

Core Electrical Parameters

Supply Voltage: 1030 VDC

Output: 3wire PNP NormallyOpen (NO)

Rated Sensing Distance Sn: 50 mm (nonflush mounting)

Safe Operating Distance: ≤0.81×Sn

Max. Load Current: 200 mA

Noload Current: ≤15 mA

Switching Frequency: 250 Hz

Protections: Cyclic shortcircuit protection, reversepolarity protection, wirebreak protection

Voltage Drop: ≤1.8 V

Mechanical & Environmental Specifications

Dimensions: 65 × 40 × 40 mm

Housing Material: PBTGF20V0; Sensing Face: PA12GF30

Protection Class: IP68

Operating Temperature: 30 ℃ ~ +85 ℃

Magnetic Field Resistance: 300 mT, resistant to strong magnetic interference

Features: Factor1, consistent sensing distance for all metal types; sensing face with 5 adjustable mounting orientations

Vibration Resistance: 55 Hz /1 mm; Shock Resistance: 30 g /11 ms

M124pin Pin Assignment (Male Connector)

  1. Brown: DC24V+
  2. Blue: 0V/GND
  3. Black: PNP signal output
  4. Not assigned

Key Features

  1. Patented multicoil uprox+ technology, Factor1, constant sensing distance for aluminum, copper and iron, independent of target metal material
  2. Sensing face rotatable in 5 directions for flexible installation
  3. High resistance to strong magnetic fields, suitable for weldingmachinesurrounding applications
  4. IP68 rated, resistant to moisture and dust; ideal for logistics, automotive, construction machinery and conveyorline metaldetection applications

Alternative Selection Reference

OEM TURCK Replacements

NPN NormallyOpen Version: NI50UCK40AN6X2H1141

PNP+NPN Dual Output: NI50UCK40VP4X2H1141

With mounting bracket: 1625868 (NI50UCK40AP6X2H1141 W/BS4)

Domestic Compatible Alternatives (Parameter Matching)

Square 40×40 housing, 50 mm Factor1, PNPNO, M12 connector. Key selection criteria: 50 mm sensing distance, Factor1 characteristic, 30~85 ℃ operating temperature, IP68 rating.

Customs Classification Reference

Inductive proximity switch, HScode: 85365000 (Electrical switches), Country of origin: Germany, Weight approx. 120 g.

Common Troubleshooting

  1. Sensor LED off: Check pins 12 power supply and polarity. Reverse polarity will not destroy the sensor but causes no output.
  2. Power supplied but no output when metal approaches: Verify target metal material; keep actual working distance ≤40 mm. Keep largesize metal objects away from sensor side faces. Although uprox+ resists predamping, adjacent bulk metal will still attenuate sensing performance.
  3. Output chattering: Do not exceed 200 mA load current; check powersupply ripple; reduce operating switching speed.

Application Cases for TURCK uprox+ CK40Series Square Sensors (NI50UCK40AP6X2H1141)

Core Advantages: Factor1 uniform metal sensing, 5direction adjustable sensing face, 50 mm long sensing distance, weldingfield magneticfield resistance, IP68, 30~+85 ℃ wide temperature range, M12 quickdisconnect connector. 40×40 square housing, optimized for longrange detection, high installation tolerance, mixedmetaltarget detection and heavyEMIinterference environments.

  1. Automotive Weldingshop / BIW Production Lines (Typical Highfrequency Working Condition)

Scenario 1: Skidconveyor Position Detection

Purpose: Position confirmation of transport skids, to inform PLC for skid release / locking. Skids are made of mixed carbon steel, aluminum alloy and stainlesssteel materials.

Pain Points: Conventional proximity sensors suffer heavy sensingdistance attenuation for aluminum targets; strong magneticfield interference in welding stations causes false triggering; variable onsite installation space requires multidirection detection capability.

CK40 Advantages: Constant 50 mm sensing distance for iron / aluminum / stainlesssteel via Factor1; weldingmagneticfield immunity; 5way rotatable sensing face without mechanicalbracket modification; long sensing distance absorbs assembly tolerances.

Installation: Mounted on side / bottom of machine frame, nonflush mounting; safe working distance controlled ≤40 mm.

Scenario 2: Toolingfixture & locatingpin Position Feedback

Purpose: Position feedback for robot grippers and locatingpins (retracted / extended status), to prevent collision caused by incomplete fixture positioning.

Note: For heavyweldspatter stations, select variants with WeldGuard antispatter coating. Install protective baffles for standard PBThousing sensors.

  1. Logistics Warehousing, Stacker Cranes & AGVs

Scenario 1: Stackercrane Fork Limit & Strokeend Detection

Purpose: Zeropoint and upper/lowerlimit detection for fork extension / retraction; forkinposition signal for anticollision protection against racking.

Working Conditions: Lowtemperature warehouse down to 20 ℃; heavy vibration & shock; mixed steelaluminumalloy target profiles.

CK40 Benefits: Operating down to 30 ℃; 30 g shock resistance; 50 mm long sensing distance maintains stable signal despite fork mechanical oscillation; M12 quickconnector simplifies field replacement & maintenance.

Scenario 2: AGV Liftingmechanism Limit & Palletpresence Detection

Purpose: Upperlimit & lowerlimit detection for AGV lifting platforms; palletpresence confirmation on conveyor lines.

Pain Points: Mixed steelpallet / aluminumpallet handling, conventional sensors lose range on aluminum targets; heavy vehiclebody vibration for AGVs.

Selection Note: NI50UCK40AP6X2H1141 (PNPNO), directly compatible with PLC digital input modules.

  1. Conveyor Lines, Packaging & General Assembly Automation

Scenario: Heavyduty Rollerconveyor Workpiece Arrival & Stoppercylinder Position Feedback

Purpose: Workpiece / totebin arrival detection; extended / retractedposition feedback for stopper cylinders; highspeed counting, workpiece overtravel prevention.

Working Conditions: Coolant splash and heavy dust, IP68 resistance required; mixed iron / aluminum / copper workpieces flowing through line.

Comparison vs Conventional Sensors: Standard inductive sensors show only 3040 % nominal range for aluminum targets; uprox+ CK40 maintains full performance and reduces sparepart SKUs.

  1. Machine Tools, Stamping Lines & Construction Machinery

Scenario 1: Machinetool Slidetable & Heavyduty Tooling Limit Detection

Purpose: Hardlimit signal for largemachinetool slides; predetection of sheetmetal arrival in stamping lines for moldcrash prevention.

Pain Points: Strong EMI interference from motors & frequency converters; heavy equipment vibration; constrained installationcommissioning space.

Advantages: Builtin shortcircuit, reversepolarity and wirebreak protection; magneticfield immunity; 5direction sensingface adjustment without custommade brackets.

Scenario 2: External Position Feedback for Constructionmachinery Hydraulic Cylinders

Purpose: External limit detection for large hydraulicactuated movingmechanisms, detecting position of cylinder metal stops.

Working Conditions: Outdoor / semioutdoor service, wide temperature swing, raindust exposure. IP68 and widetemperaturerange performance wellsuited.

  1. Windpower Equipment (Harsh Outdoor Conditions)

Scenario: Pitchmechanism Position Detection & Compartmentdoor Limit in Windturbine Nacelles

Purpose: Camposition signal for pitchcontrol; nacelle safetydoor openclosed detection; position feedback for internal nacelle metal structures.

Working Conditions: Extreme low temperature down to 30 ℃; generatororiginated strong magneticfield interference; high vibration; humid condensingatmosphere.

CK40 Compatibility: Factor1 performance; 30 ℃ lowtemperature capability; EMC / magneticfield immunity; IP68 prevents condensationwater ingress.

  1. Specialpurpose Equipment: Largescale Amusementride Machinery

Scenario: Locklatch & Mechanicalstop Position Confirmation for Rollercoasters & Largescale Rides

Purpose: Closedlock confirmation for safetybars; mechanical zeropoint detection for rotating mechanisms.

Pain Points: Large installation tolerances, mechanism oscillation during operation requiring ample sensing margin; mixed steelaluminum target components.

Value: 50 mm long sensingdistance provides stable detection even with mechanicalwear and minor bracket deformation.

Selection & Onsite Application Notes for CK40 NI50UCK40AP6X2H1141

  1. Nonflush mounting is mandatory, do not embed into metal. Safe practical operating distance ≤40 mm (0.81×Sn), avoid operating at full 50 mm nominal distance.
  2. Adjacent bulk metal causes predamping effect; keep sufficient metalfree clearance alongside sensor side faces.
  3. Weldspatterexposed environments: StandardCK40 housing does not resist weldspatter accumulation. Install protective baffles or select WeldGuardcoated variants.
  4. Wiring for M124pin male connector: Pin1 24V brown, Pin2 0V blue, Pin3 PNPoutput black, Pin4 unused.
  5. Alternative variants:

NPN Version: NI50UCK40AN6X2H1141

PNP/NPNcomplementary Output: NI50UCK40VP4X2H1141

With BS4 mountingbracket: Part No. 1625868

Complete Technical Data of TURCK NI50UCK40AP6X2H1141 (uprox+ CK40 Square Inductive Proximity Sensor)

Part No.: 1625837

Patented uprox+ Factor1: Nearidentical sensing range for iron, aluminum, copper and stainlesssteel; 5direction rotatable sensing face; weldingmagneticfield resistance; IP68 highprotection rating.

  1. Sensingperformance Parameters
ItemValue
Rated Sensing Distance Sn50 mm (non‑flush mounting)
Safe Operating Distance≤ 0.81×Sn ≈ 40.5 mm (engineering recommendation ≤40 mm)
Mounting TypeNon‑flush mounting, partial metal embedding permitted; full embedding forbidden
Repeat Accuracy≤ 2 % of full scale
Hysteresis3 ~ 15 % Sn
Temperature Drift±10 % (‑25℃~+70℃); ±20 % (‑30~‑25℃ / +70~+85℃)
Switching Frequency250 Hz (0.25 kHz)
CharacteristicFactor‑1 uniform‑metal sensing; withstand DC / AC magnetic‑field up to 300 mT
  1. Electrical Parameters
ItemValue
Supply Voltage UB10 ~ 30 VDC
Permissible Ripple≤ 10 % UBmax
Output Type3‑wire DC, PNP Normally‑Open (NO)
Max. Load Current Ie200 mA
No‑load Current≤ 15 mA
Residual Leakage Current≤ 0.1 mA
Output Voltage Drop (full‑load Ie)≤ 1.8 V
Insulation Test Voltage0.5 kV
Protection FeaturesCyclic short‑circuit protection, reverse‑polarity protection, wire‑break protection
Electrical ConnectionM12×1‑4‑pin male connector (H1141)

M124pin Assignment

Pin1 Brown: DC24V+

Pin2 Blue: 0V/GND

Pin3 Black: PNP signal output

Pin4 Not assigned

  1. Mechanical Parameters
ItemSpecification
Overall Dimension65 × 40 × 40 mm (CK40 square housing)
Housing MaterialPBT‑GF20‑V0 (main body); Sensing‑face PA12‑GF30 (yellow)
Sensing‑face Orientation5‑direction adjustable (up / down / left / right / front), no bracket modification required
LED IndicatorMulti‑view high‑visibility bicolor LED; power‑on & status indication
WeightApprox. 120 g
Country of OriginDE (Germany)
  1. Environmental & Mechanical Endurance
ItemSpecification
Ingress ProtectionIP68
Operating Ambient Temperature‑30 ℃ ~ +85 ℃
Vibration Resistance55 Hz, 1 mm amplitude
Shock Resistance30 g, 11 ms half‑sine wave
EMC ImmunityResistant to welding‑machine‑generated strong magnetic‑fields; compliant with industrial EMC standards
  1. Minimum Installation Clearance (Critical for CK40 Series)

Adjacent bulk metal triggers predamping effect, maintain safety gaps:

Sensor sideface to metal wall: ≥ 105 mm

Sidebyside sensortosensor spacing: ≥ 60 mm

Metal object behind sensor: ≥ 240 mm

Version with BS4 mountingbracket: Part No. 1625868 (NI50UCK40AP6X2H1141 W/BS4)

  1. Main CK40housing Variant Overview
ModelOutputPart No.Remarks
NI50U‑CK40‑AN6X2‑H11413‑wire NPN‑NO1625840NPN output variant
NI50U‑CK40‑VP4X2‑H11414‑wire complementary PNP/NPN1538302NO+NC dual‑output, supply 10‑65VDC
NI50U‑CK40‑IOL6X2‑H1141IO‑Link output1625871IO‑Link v1.1, parameterizable
NI40U‑CK40‑AP6X2‑H1141PNP‑NO Sn=40 mm1623641Same housing, 40 mm rated sensing distance
  1. Customsclassification Information

Product Category: Inductive proximity switch

Reference HScode: 85365000 (Electrical switches)

  1. Critical Application Limitations
  2. Flush metalembedding installation is prohibited. Do not operate at full 50 mm nominal distance; keep practical working distance ≤40 mm.
  3. For weldspatterexposed locations, standard housing cannot resist weldspatter accumulation. Install protective baffles or select WeldGuardcoated variants.
  4. Never exceed 200 mA loadcurrent; otherwise cyclic shortcircuit protection will trigger and cause output chattering.

 

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