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COMSOFT FNL-RS485 Ethernet Gateway
- Basic Model Definition
Marca: COMSOFT, Alemanha (Original manufacturer of industrial fieldbus protocol gateways)
FNL: Fieldbus Network Link Fieldbus Gateway
RS485: DB9 connector for PROFIBUS DP (Not a standard Modbus-RS485 serial server)
Posicionamento do produto: DIN-rail mounted protocol conversion gateway between Ethernet TCP/IP and PROFIBUS DP
- Interfaces de Hardware & Pin Definitions
2.1 Front Panel Interface Layout
- RJ45 10/100M Ethernet Port (ETH)
- DB9 Male PROFIBUS DP RS485 Bus Port
- Terminal Block DC24V Power Supply
- RS232 Service Port (For configuration and firmware upgrade)
- Indicadores de status: PWR, ETH LINK, BUS, ERR
2.2 Standard PROFIBUS DB9 Pinout
| Pino Não. | Sinal | Descrição |
| 3 | B (Rx/Tx-) | Data Negative |
| 8 | UM (Rx/Tx+) | Data Positive |
| 6 | 5Em DC | Power supply for bus terminating resistor |
| 5 | 0V | Isolated Ground |
2.3 Power Specifications
DC 24V ±20%, power consumption ≤3W, proteção contra polaridade reversa; DIN35 snap-on rail mounting.
- Core Protocol Functions (Two Operation Modes)
Mode 1: Gateway as PROFIBUS DP Master (Class1/Class2)
Host computers, PLCs or touch panels on the Ethernet side read all I/O data of DP slaves via Modbus TCP.
Supports complete DP/DPV1 protocols with baud rates ranging from 9.6 kbps para 12 Mbps
A single DP bus supports up to 32 slave devices, compatible with inverters, encoders, remote I/O modules and transmitters
Automatically maps DP input/output areas to Modbus TCP holding registers without manual offset conversion
Supports FDT/DTM device diagnosis and reading of DP slave fault codes
Mode 2: Gateway as PROFIBUS DP Slave
Siemens S7-300/400/1500 DP master PLCs connect to Ethernet Modbus TCP devices (IoT platforms, SCADA systems, host computers) via the FNL gateway.
Three Communication Services on the Ethernet Side
- Modbus TCP Slave (Mais comumente usado): Third-party systems directly read and write PROFIBUS data
- Transparent TCP Socket Transmission: Secondary development with C/Python/LabVIEW to send and receive raw PROFIBUS messages
- Web Configuration Page: Modify IP address, bus parameters, I/O mapping and perform fault diagnosis via web browser
- Key Electrical & Especificações Ambientais
| Item | Especificação Técnica |
| Isolamento Elétrico | Galvanic isolation between Ethernet and PROFIBUS to resist interference from inverters |
| Ethernet | 10/100M Base-T, DHCP/IP estático, auto MDI/MDI-X |
| Temperatura operacional | Industrial wide temperature range: -20℃ ~ +70 ℃ |
| Terminating Resistor | 120Ω resistor must be enabled at both ends of the DP bus (via DIP switch on DP connector) |
| Certificações | CE, UL industrial certifications |
| Código HS | 853810 (Electrical control components) |
- Supporting Configuration Software – CONFIGURATOR II
- Windows compatible (Win7/10/11, .NET Framework required)
- Principais Funções:
Scan all FNL gateways in local area network and modify IP addresses
Import GSD files to construct PROFIBUS bus topology
Configure DP master/slave mode, baud rate and cycle time
Visual mapping between DP I/O areas and Modbus TCP registers
Online diagnosis of bus faults, offline slaves and communication error counters
- Supporting FDT DTM: Integrate with TIA Portal, EPLAN and Anybus toolchains for device asset management
- Typical Application Topologies
Cenário 1: Retrofit for Host Computers Without PROFIBUS Cards
computador / SCADA Software (Modbus TCP) → Switch → FNL-RS485 (DP Master) → PROFIBUS DP Inverters / Módulos de E/S
Cenário 2: Siemens DP PLC Connecting to IoT Platforms
S7-300 DP Master → FNL-RS485 (DP Slave) → Ethernet → Industrial Gateway / Cloud Platform
Cenário 3: LabVIEW Automated Testing
LabVIEW TCP Socket → FNL Gateway → PROFIBUS Test Bench Equipment
- Matriz de solução de problemas
| Fenômeno de falha | Causa raiz | Solução |
| PWR indicator off | Subtensão / reversed polarity of 24V power supply | Swap positive and negative power lines; measure actual voltage ≥19V |
| Flashing BUS indicator & intermittent communication | Reversed A/B wiring; no terminating resistor on bus | Swap Pin 3 e fixar 8 of DB9 connector; enable 120Ω resistors at both bus ends |
| Gateway undetected by PC | Mismatched IP subnet; damaged Ethernet cable | Set static IP on PC within the same subnet; replace cable and restart gateway |
| Failed Modbus TCP data reading | Incorrect I/O mapping address; offline DP slave | Verify I/O mapping in software; troubleshoot DP bus power supply section by section |
| Steady red ERR indicator | Short circuit on DP bus; inconsistent baud rates among devices | Disconnect bus for sectional troubleshooting; unify baud rate for all devices |
- Model Differentiation Within the Same Series
- FNL-RS485: General-purpose gateway for conversion between Ethernet and PROFIBUS DP (RS485)
- FNL-PA: Gateway for conversion between Ethernet and PROFIBUS PA (Intrinsically safe fieldbus)
- FNL Proxy PN/PB: Conversion gateway between PROFINET IO and PROFIBUS DP
- Domestic Compatible Alternative Solutions
- Anybus AB7000 Series (Ethernet to PROFIBUS DP Gateway)
- Hongke HK-PB-ETH Economical DP-to-Ethernet Gateway
