ifm IS-3002-BPKG Rectangular Inductive Proximity Sensor

(Order designation; core part number: IS5001)

Derivatives of the same series:

IS5035: IS-3002-BPKG/AS (M8 connector version)

IS5068: IS-3002-BPKG/0,3M/AS-610 (0.3m short cable + Conector M8)

Especificações básicas

Tipo: rectangular inductive proximity sensor, flush mount

Distância de detecção nominal: 2 milímetros

Saída: 3-fio CC, PNP normalmente aberto (NÃO)

Dimensões: 27.8 × 10.2 × 16 milímetros, ultra-thin rectangular housing for confined installation spaces

Dados elétricos

Tensão de alimentação: CC 10~30V

Corrente sem carga: <15 mA

Máx.. corrente de carga: 200 mA

Frequência de comutação: 800 Hz

Queda de tensão: ≤2,5V

Recursos de proteção: reverse polarity, proteção contra curto-circuito e sobrecarga

Histerese: 1～15 % of Sr (distância de detecção nominal)

Fator de correção: steel=1; stainless steel=0.7; brass=0.4; aluminium=0.3; copper=0.2

Ambiental & Dados Mecânicos

Classificação de proteção: IP67

Temperatura operacional: -25 ℃～ +80 ℃

Material de habitação: PBT

Máx.. torque de aperto: ＜0.5 N·m (use flat washers)

Indicação de status: yellow LED

Conexão (standard IS5001): 2 m fixed PVC cable, 3×0,14mm²

BN (Marrom): L+ positive supply

ESSE (Azul): 0V ground

BK (Preto): Saída de sinal PNP

Key Application Keywords

Jig positioning, cylinder end-position detection, conveyor line counting, machine tool limit monitoring, metal detection in narrow spaces, material handling position feedback, signal acquisition for automated machinery

Seleção & Notas de substituição

Suffix definition: no suffix = 2m fixed cable; `/AS` = M8 3-pin straight connector; `/0,3M` = short lead
Domestic equivalent replacement: rectangular inductive proximity sensor with identical size, 2mm flush-shielded, Saída PNP NÃO
Nota de instalação: flush mount; sensing face can be embedded into metal brackets without reduction of rated sensing distance.

Guia de solução de problemas

Sem saída: first check 24V power supply and polarity; verify no reverse wiring

Sinal instável: check voltage drop, gap between sensor and metal target, nearby strong magnetic interference and mounting clearance

LED does not light up: missing power supply or internal short circuit

NPN Version with Identical Mechanical Outline (IS Series, 27.8×10.2×16, flush 2mm, 3-fio CC)

Observação: IS series is originally PNP dominant; NPN models carry suffix BOKG

IS5002: IS-3002-BOKG, NPN normally open, 2m cabo de PVC; fully interchangeable with IS5001 with identical mounting holes

IS5036: IS-3002-BOKG/AS, NPN NÃO, M8 3-pin straight connector (counterpart of IS5035)

IS5069: IS-3002-BOKG/0,3M/AS-610, 0.3m short cable + Conector M8 (counterpart of IS5068)

Fiação: BN=L+, BU=0V, BK=NPN output; supply 10~30V DC. All other parameters (frequência de comutação, faixa de temperatura, IP67, proteção) match IS5001 completely.

III. Domestic Replacement List (Recomendado, pin-to-pin compatible, 2mm flush-shielded)

Selection criteria: 27.8×10.2×16 outline, flush shielded, 2mm distância de detecção, DC10–30V, IP67, switching frequency ≥800Hz

Sodron SN08Y-02BPA (PNP NÃO) / SN08Y-02BNA (NPN NÃO)

On-site Installation Guidelines

Torque de aperto

Carcaça de plástico PBT; tightening torque must be below 0.5 N·m to prevent cracking; use thin flat washers to disperse clamping force.

Roteamento de cabos & fiação

Standard 2m PVC cable (3×0,14mm²);

Brown = +24V, Blue = 0V, Black = PNP signal;

Avoid routing alongside power cables and servo motor wires to prevent EMI interference. Use shielded cable or signal filters for long-distance wiring.

Curto-circuito embutido & proteção contra polaridade reversa; avoid hot-plugging under power.

Adequação ambiental

Classificação IP67; resistente ao fluido de corte, cooling water and dust. Not suitable for continuous immersion or strong corrosive solvents (acetona, ácido/alcalino forte).

Faixa de temperatura ambiente: -25～+80 ℃; add heat insulation if installed near heating blocks or injection mould slides.

Gap adjustment

Recommended working gap: 0.5～1.2 mm (leave safety margin). Do not operate continuously at the maximum 2mm gap; vibration will cause signal dropout.

Yellow LED lights up when metal is detected; use the LED for quick commissioning.

Switching frequency limit

Frequência nominal: 800 Hz (máx. 800 pulsos por segundo). For field application, limit the frequency to ≤400 Hz. Not recommended for high-speed pulse counting or high-frequency vibration detection.

Important Limitation

This is a standard position sensor, NOT a safety-rated device. Do not connect it to safety circuits, safety gates or emergency stop protection loops.

Only detects ferrous/non-ferrous metals; no response to plastic, film or wood.

Tabela de comparação: IS5001 Ultra-Thin Rectangular vs Standard Cylindrical Proximity Sensors

Item	IS5001 IS-3002-BPKG Ultra-Thin Rectangular	Standard M8/M12 Cylindrical Inductive Sensor (por exemplo. ifm IE5001)
Dimensões	27.8×10.2×16 mm, ultra-flat	Cylindrical M8/M12/M18; requires radial installation space
Montagem	Flush shielded; fits narrow slots, cylinder side faces and gripper gaps	Lavar / non-flush options; threaded body requires radial clearance
Distância de detecção	Fixo 2 milímetros	M8:1.5~2 mm; M12:4 milímetros; M18:8 milímetros; multiple range options
Frequência de comutação	800 Hz	M8 typically 2000 Hz; M12 approx 1000 Hz; wider high-frequency options
Método de fixação	Side-mounted with screws	Threaded screw-in + lock nut; instalação mais rápida
Vantagens	Corpo ultrafino, ideal for space-critical locations; flush mounting prevents collision damage	Wide model range, flexible sensing distances, universal spare parts, fast commissioning, broad price options
Desvantagens	Long body despite thin thickness; short 2mm sensing range; higher price than M8 types	Radial protrusion; prone to collision on slim cylinders and compact grippers
Aplicações Típicas	Slim cylinders, finger grippers, narrow-slot jigs, small tool magazine positions	General limit detection, contagem de transportadores, machinery with ample mounting space
Proteção	IP67	Mostly IP67
Saída	PNP NÃO (NPN version IS5002 available with same outline)	PNP/NPN, NÃO/NC; full output options
Side Metal Immunity	Flush-shielded (can be embedded in metal brackets); keep ≥5mm clearance from side metal	Flush types can be embedded; non-flush types require large metal clearance