LUST CDE32.003.C2.3 LUST Positioning Servo Drive

LUST CDE32.003.C2.3 is a compact positioning servo drive from the CDE3000 series developed by Germany’s LTI Motion (formerly LUST Antriebstechnik GmbH). Featuring 230V single/three-phase input, 3A continuous output current, built-in CANopen fieldbus and dynamic response within ≤1ms, it is engineered for compact precision motion control and widely deployed in electronics manufacturing, packaging machinery and automated equipment industries. Its modular structure and flexible control modes make it an ideal alternative to complicated standalone PLC control solutions.

1. Definição de código de modelo

1. Especificações Técnicas Principais

III. Full CDE32 Series Model List

1. Cross-Brand Equivalent Replacement

1. Escopo de aplicação & Casos Industriais

Aplicativos recomendados

1. Fabricação de Eletrônicos: Precision positioning for SMT mounter, AOI tester & semiconductor die bonder
2. Máquinas de embalagem: Synchronized motion for high-speed packaging line, labeller & bag-making machine
3. General Automation: Multi-axis coordination for small robots, assembly equipment & inspection instruments
4. Equipamento Médico: Precision positioning for dental chair & lab automatic sample processor
5. Máquinas Têxteis: Spool tension & position sync control for embroidery & knitting machines

Aplicativos não recomendados

High-power drive over 1kW (select CDE34 series with 3×400V input instead)

Ambient over +55°C or relative humidity＞90%RH

Severe vibration＞5g unless anti-vibration mounting is added

Instalação externa desprotegida (only IP20 body protection)

Casos de aplicação típicos

Case1: Z-axis Nozzle Control of SMT Pick & Place Machine

Função: Precise vertical nozzle movement with ±0.01mm positioning accuracy

Configuração: CDE32.003.C2.3 +0.375kW servo +2048ppr encoder +CANopen bus control

Resultado: Mounting speed +30%, fault rate -50%, maintenance cost -40%

Case2: Automatic Medical Specimen Processing System

Original issue: Stepper+PLC solution with poor ±0.1mm accuracy & low running speed

Atualizar: CDE32.003.C2.3 servo with integrated Safe Stop

Resultado: Accuracy improved to ±0.02mm, throughput doubled, compliant with medical safety norms

1. Dicas de seleção & Referência rápida

Mnemonic for Selection

Single/three-phase 230V, 3A output CDE32

Robust CANopen bus, SIL2 safety guaranteed

Full pos/speed/torque control, millisecond-level reliable response

Ideal for electronics/packaging/medical compact precision equipment

Quick Rules

1. Model Summary: CDE32.003.C2.3 =230V+3A+CANopen+SIL2
2. Core Spec:3A continuous/5.4A peak,230V single-phase,≤1ms response,SIL2
3. Definição de terminal:

L1/N: Main 230VAC power input

U/V/W: Servo motor power output

X1: Encoder port

X2: Digital & analog I/O port

X3: CANopen communication port

4. Modo de controle: Parameter P00.00 selects Position(0)/Velocidade(1)/Torque(2)

VII. Instalação & Maintenance Specification

Regras de instalação

1. Vertically mount inside cabinet with terminals downward for natural convection cooling
2. Maintain ≥50mm clearance from heat-generating devices, ≥30mm from cabinet inner wall
3. Separate power & control wiring; cross at 90° to minimize EMI interference
4. Use shielded motor cable with single-end earthing, max.cable length≤15m
5. Stabilized 24VDC control supply recommended with ripple≤5%

Troubleshooting Chart

VIII. Air Shipment & Certification Info

UN Classification: Sem bateria de lítio embutida, mercadorias não perigosas

Transport: General cargo for air/sea/truck delivery

CE Compliance: EN61800-5-1/-2 & EN ISO13849-1

Código HS:85044099 Other static converters

Embalagem: Original or anti-static packaging, avoid heavy impact & vibração

LUST CDE32.003.C2.3 is a high-performance compact positioning servo drive highlighted by 3A rated output, CANopen fieldbus communication and SIL2 safety certification. Perfect for compact precision motion control in electronics, packaging and medical industries, it outperforms traditional PLC+stepper solutions with faster response, superior accuracy and lower maintenance workload.

Full Industrial Application Cases of LUST CDE32.003.C2.3 Servo Drive

Benefiting from 3A continuous output, CANopen bus, SIL2 safety rating and ≤1ms dynamic response, LUST CDE32.003.C2.3 delivers outstanding performance across five core sectors: electronics manufacturing, máquinas de embalagem, equipamento médico, têxtil & impressão, intralogistics automation. Verified practical cases with function description, system layout, field results and technical highlights are listed below.

1. Fabricação de Eletrônicos

Case1: High-precision Z-axis Nozzle Positioning for SMT Mounter

Aplicativo: Vertical nozzle motion for component pick-and-place, ±0.01mm accuracy required

System Layout:

Dirigir: 6×CDE32.003.C2.3 (PN:100032003) for six mounting heads

Motor:0.375kW 4-pole servo with 2048ppr incremental encoder

Controlar: CANopen master-slave, host PLC sends position command via DSP402

Segurança: Integrated SIL2 Safe Stop conforming to EN61800-5-2

Funções principais:

1. Fast nozzle lifting (acceleration=10m/s²), positioning within ≤50ms
2. Closed-loop mounting pressure via torque mode to protect delicate components
3. Multi-axis synchronous movement to guarantee yield & cycle efficiency

Field Result:

Mounting efficiency +30% (8,000→10,400 placements/hour)

Accuracy upgraded from ±0.05mm to ±0.01mm, defect rate -50%

Custo de manutenção -40% due to reduced hard wiring & CAN diagnostic access

Consumo de energia -25% via on-demand servo power output without idle loss

Case2: Dicing Blade Position Control for Semiconductor Wafer Scriber

Aplicativo: High-speed constant-feed blade travel for wafer cutting, ±0.005mm cutting tolerance

Layout:2×CDE32.003.C2.3 for X/Y cutting axes;0.375kW direct-drive servo with resolver feedback; position mode + electronic gear synchronizing with spindle speed; dual redundant encoder for position monitoring & safe stop

Função: Constant blade feed with speed fluctuation≤±0.1%, ≤1ms rapid positioning, torque-based collision protection for expensive blade & wafer

Resultado: Productivity +40%(300→420 wafers/day), yield from95%→99.5%, blade service life+50%, spare cost-30%, equipment breakdown-60%, ciclo de manutenção estendido para 12 meses

2. Máquinas de embalagem

Case3: Label Feeding & Pasting for High-speed Bottle Labeller

Aplicativo: Beverage bottle inline labelling, ±0.2mm label tolerance,600 bottles/min max.line speed

Layout:3×CDE32.003.C2.3 for feed/index/paste axis;0.375kW servo+HTL encoder;CANopen+electronic cam for bottle-label synchronization; built-in Safe Stop to avoid high-speed collision

Resultado: Line speed +20%(500→600pcs/min), labelling error down to ±0.15mm, rework-70%, format changeover from30→10min, 720hrs continuous non-stop operation

Case4: Cross-seal & Film-feed Sync Control for Plastic Bag Maker

Aplicativo: Sealing knife stroke synchronized with film feeding, bag length tolerance ±1mm

Layout:2×CDE32.003.C2.3;0.375kW servo+TTL encoder; speed sync via real-time CANopen ratio adjustment; STO Safe Torque Off for emergency torque cut-off

Resultado: Saída +25%(80→100bags/min), length tolerance ±0.5mm, reject rate-60%, uniform heat-seal quality, power saving 20% vs.inverter-only setup

3. Equipamento Médico

Case5: Multi-axis Test Tube Handling for Clinical Lab Auto-analyzer

Aplicativo: Precision tube transport ±0.02mm, linear speed up to1m/s

Layout:4×CDE32.003.C2.3(X/Y/Z+rotary);0.2kW low-inertia servo+2048ppr encoder; point-to-point position control via CANopen host command; SIL2 design compliant with IEC60601-1 medical standard

Resultado: Sample throughput doubled(300→600pcs/h), accuracy ±0.02mm fully meets medical spec, breakdown-80%, maintenance cost-50%, certified FDA&CE for global market access

Case6: Multi-position Control for Dental Treatment Chair

Aplicativo: Backrest lift/seat tilt/headrest adjustment with smooth low-noise movement

Layout:3×CDE32.003.C2.3;0.375kW low-noise servo+resolver; speed mode+software limit with potentiometer manual control; mechanical+electronic dual overtravel protection

Resultado: Improved riding comfort, noise-30%, service life extended to10 years vs.DC motor, remote CAN diagnosis cuts on-site service time

4. Têxtil & Impressão

Case7: Needle-bar & Spool Sync for High-speed Computer Embroidery Machine

Aplicativo: Needle vertical stroke synchronized with thread feeding, ±0.1mm stitch precision,1500stitches/min

Layout:3×CDE32.003.C2.3(needle+X/Y frame);0.375kW high-dynamic servo+2048ppr encoder;electronic cam position sync; thread break + emergency stop protection

Resultado: Stitch rate+30%(1200→1500spm), stitch accuracy ±0.05mm, thread break rate-80%, power-25% vs.stepper system

Case8: Multi-color Register Control for Adhesive Label Printer

Aplicativo: Multicolor overprint register ±0.05mm, max.print speed100m/min

Layout:4×CDE32.003.C2.3 for four color stations;0.375kW servo+HTL encoder;electronic gear phase compensation via CANopen; overspeed+E-stop protection

Resultado: Register accuracy ±0.03mm, print speed+20%(80→100m/min), waste rate-60%, material cost-40%, job change from2hr→30min

5. Intralogistics Automation

Case9: Dirigir & Steering Control for Compact AGV

Aplicativo: Wheel drive+steering control, ±10mm positioning tolerance, max.1m/s travel speed

Layout:2×CDE32.003.C2.3(traction+steering);0.375kW servo+resolver; hybrid speed/position mode receiving navigation command over CANopen; Safe Stop + bump detection per industrial safety standards

Resultado: Position accuracy upgraded to±5mm, mission completion rate100%, speed+25%(0.8→1m/s), battery runtime+30%, maintenance cost-50%

Case10: Fork Lifting & Telescopic Control for Miniload AS/RS Stacker Crane

Aplicativo: Fork extend/lift control ±5mm positioning,0.5m/s travel speed

Layout:2×CDE32.003.C2.3(fork+lift);0.375kW servo+2048ppr encoder;point-to-point position control linked to WMS via CANopen; travel limit+overload anti-drop protection

Resultado: Throughput+40%(50→70pallets/hour), accuracy ±3mm with zero picking error, breakdown-70%, service interval extended to6 months, energy-20% vs.inverter drive

1. Application Summary & Guia de seleção

Principais pontos de seleção

1. Correspondência de poder:0.375kW nominal for small-load servo application
2. Barramento de campo:Native CANopen DSP402 for seamless industrial network integration
3. Segurança:SIL2 certification satisfies mainstream global machine safety standards
4. Dynamics:≤1ms current loop response for high-speed precision positioning
5. Instalação:Compact DIN rail mounting with built-in diagnostic function for easy service