Marca: SIEMENS
Série: SIMATIC S7-400H Redundant CLP
Full Model Number: 6ES7414-5HM06-0AB0
Nome do produto: CPU 414-5H PN/DP High-Availability Redundant Central Processing Unit
Production Status (June 2026): Marked as PLM PM300 Active (Mass Production & Available for Sale) on SIEMENS official industrial mall. No discontinuation notice issued. Brand-new original units can be ordered normally. Factory lead time ranges from 4 para 12 semanas, and domestic agents maintain spot inventory.
Firmware Baseline: V6.0 (online upgradable to minor versions V6.0.1 ~ V6.0.10; CPUs of the same model with different minor firmware revisions support redundant compatibility)
Origem: Alemanha
- Breakdown of Order Number 6ES7414-5HM06-0AB0
| Segmento de código | Explicação |
| 6ES7 | Standard prefix for SIMATIC S7 PLC modules |
| 414 | CPU model: High-performance redundant CPU within the 414 série |
| 5 | 5th-generation H redundant CPU (supports PN + dual DP + synchronous fiber interfaces) |
| H | High Availability redundant CPU, designed for S7-400H/F/FH fault-tolerant systems |
| M | Version with integrated PROFINET interface (PN/DP model) |
| 6 | V6 hardware base unit version |
| 0AB0 | Standard delivery packaging with no special customization |
- Core Hardware Memory & Computing Specifications
- Memória de Trabalho (Program + Data)
Program Memory: 2 MB
Data Memory: 2 MB
Total Work Memory: 4 MB
- Carregar memória: Integrado 512 KB Flash; program and data storage requires expansion via S7 memory card
- Instruction Execution Speed
Boolean instructions: 18.75 ns per instruction
Integer operation: 0.1 μs; Floating-point operation: 1 μs
- Communication Resources
Maximum S7 communication connections: 64
Process image area: 2048 bytes for inputs, 2048 bytes for outputs
Local data stack: 16 KB
- Redundancy Switchover Performance: Standard switchover time <100 ms; supports CiR online hardware modification and capacity expansion without shutdown
- 5 Integrated Interfaces (Core Distinguishing Features)
- Interface 1: Combined MPI/PROFIBUS-DP Port
Supports MPI networking, DP master/slave mode
- Interface 2: Independent Dedicated PROFIBUS-DP Port
Separate DP bus for independent drive of field devices and isolation of bus load
- Interface 3: PROFINET IO Industrial Ethernet Port
PN controller supporting IRT real-time communication, PN IO, S7 communication, OPC UA, TCP/IP
- 2 Synchronization Interfaces (Fiber Slots)
Matched with synchronization fiber modules (6ES7960-1AA06-0XA0) for redundant data synchronization between dual CPUs; two synchronization media options: short-distance copper cable and long-distance fiber optic cable
- Fonte de energia & Especificações Elétricas
Backplane power supply: 5 Em DC, típico 1.6 UM, máximo 1.9 UM
Externo 5 V for DP interfaces: Máx.. 90 mA por canal
Power consumption of 24 V auxiliary circuit: ≤150 mA
Overall power consumption: Aprox.. 4 C
Tensão suportável dielétrica: 2 kV AC isolation between backplane and external interfaces
Peso: Aprox.. 995 g; Dimensões: Standard S7-400 4U module (130 × 25 × 230 milímetros)
- Supported System Types
- S7-400H Standard Redundant System (Dual CPU hot standby without safety functions)
- S7-400F/FH Fail-Safe Redundant System (Paired with F safety packages to realize SIL2/SIL3 safety loops, compliant with chemical and power plant industry standards)
- Compatible with PCS7 V9.x, STEP7 V5.5 SP2 and above; supports full programming languages including CFC, GRÁFICO, SCL, STL, LAD/FBD
- Front Panel LEDs (Rapid Fault Diagnosis)
PWR: Green light – Backplane power supply normal
CORRER: Green light – Operating mode
PARAR: Yellow light – Stop mode
SF: Red light – System fault (program/hardware/communication error)
IF1/IF2: DP bus fault indicators
PN: PROFINET link status indicator
SYNC1/SYNC2: Redundancy synchronization link status indicators
- List of Typical Matching Accessories
- Synchronization fiber module: 6ES7960-1AA06-0XA0 (used in pairs)
- S7 Memory Card: Series 6ES7952 (2M/4M/8M)
- Synchronization fiber cables: 1 eu / 10 eu / 50 m fiber
- S7-400 UR2-H redundant rack, PS407/PS408 power supply modules
- DP bus connectors, PROFINET switches
- Cenários típicos de aplicação
Redundant DCS PCS7 control systems for petrochemical and coal chemical industries
Redundant PLCs for auxiliary control, boilers and steam turbines in thermal/hydropower plants
Explosion-proof safety systems for large pharmaceutical and fine chemical plants (S7-400FH)
Trânsito ferroviário, large water plants, continuous metallurgical production lines (processes with zero downtime tolerance)
Large production lines and central air-conditioning integrated control systems
- Horizontal Comparison of Redundant CPUs in the Same Series
| Modelo | Memória | Interfaces | Posicionamento |
| 6ES7412-5HK06-0AB0 | 0.5M Program + 0.5M Data | MPI/DP + PD, no PN | Small-scale low-cost redundancy |
| 6ES7414-5HM06-0AB0 | 2M + 2M = 4M | MPI/DP + Independent DP + PN | Mainstream medium-scale redundancy, most widely adopted in projects |
| 6ES7416-5HM06-0AB0 | 6M Program + 10M Data | Triple DP + PN | Large-scale multi-bus & big-data projects |
| 6ES7410-5HJ08-0AB0 | Mínimo. 8M Memory | Multiple PN ports, new-generation V8 firmware | Upgrade replacement model, dedicated for TIA Portal |
- Alternative Solution Description
- Direct Replacement with Same Specifications (Fully hardware-compatible, no rack/wiring modification)
Old and new firmware versions of the same order number 6ES7414-5HM06-0AB0 (V6.0.6 ↔ V6.0.10) support online hot replacement without redundancy synchronization conflicts.
- Generation Upgrade Solution (Recommended for New Projects)
6ES7410-5HJ08-0AB0 (CPU410-5H V8)
Vantagens: Memória maior, enhanced PROFINET real-time performance, native TIA Portal compatibility and longer supply cycle.
Desvantagens: Existing STEP7 projects require migration; hardware cannot directly hot-swap to replace CPU414-5H.
- Distinction of Discontinued Old Models (Not Interchangeable)
Legacy 414H models (por exemplo. 6ES7414-3HJ14-0AB0 V4.5) foram descontinuados. Their synchronization modules, firmware and software are incompatible and cannot form redundant pairs with V06-version CPUs.
- Common Troubleshooting Matrix
| Fenômeno de falha | Causa raiz | Resolução |
| SYNC LED flashes, redundancy synchronization fails | Damaged synchronization fiber / loose module, inconsistent firmware versions between two CPUs | Replace fiber cable; unify firmware versions of both CPUs |
| SF LED stays on, DP bus error occurs | Short-circuited DP connector, missing bus terminating resistor, faulty slave station | Troubleshoot DP bus section by section; access DP diagnostics to check slave addresses |
| Disconnected PROFINET communication | Damaged network cable, faulty switch port, IP address conflict | Inspect link connection, verify CPU PN IP address, restart switch |
| CPU stays in STOP mode after power-on and cannot switch to RUN | Damaged memory card, program error, failed F safety verification | Re-download program, replace memory card, inspect F safety program |
| Abnormal program operation after redundancy switchover | Inconsistent programs on two CPUs, mismatched process image configuration | Synchronize full program to both CPUs; compare hardware configuration online |
- Fornecer & Procurement Key Points
- Factory Status: Active mass production, no discontinuation plan; spare parts support guaranteed for the next 5 anos
- Ciclo de entrega: 4–12 weeks for brand-new original imported units; 3–7 days for spot goods from distributors
- Mandatory Redundancy Requirement: One H system must be equipped with two CPUs of identical order number and identical hardware version. Mixing CPU414-5H with CPU412/416H is prohibited.
- Software Requirements: STEP7 V5.5 with redundancy package / PCS7 V9.0 and above; TIA Portal requires supporting H-compatible libraries
Application Scenarios of SIEMENS 6ES7414-5HM06-0AB0 (CPU414-5H PN/DP)
This CPU is a medium-sized redundant PLC of the S7-400H series, equipped with MPI/DP, independent DP and PROFINET interfaces and a total work memory of 4 MB. It supports millisecond-level bumpless redundancy switchover and targets medium-to-large industrial processes requiring zero downtime, alta confiabilidade, hybrid multi-bus communication and process safety. Classified scenarios by industry are listed below:
- Petroquímica & Coal Chemical Industry (Most Mainstream Application)
- Refining Units: Main process control for atmospheric-vacuum distillation, catalytic cracking, hydrogenation and reforming units; redundant interlock control of furnace temperature, pressure and flow to eliminate risks of oil leakage and explosion caused by system shutdown.
- Coal Chemical Industry: Gasification, synthesis, rectification and air separation units. Matched with S7-400FH to realize SIL2/SIL3 safety interlocks and meet explosion-proof safety regulations.
- Óleo & Gas Gathering & Transporte: Long-distance pipeline pump stations, crude oil storage depots and LNG receiving terminals. Remote PN+DP buses collect data from valves, compressors and liquid level transmitters; redundancy ensures continuous fluid transportation.
- Chemical Additive & Resin Production Lines: Continuous reactors and rectification towers. Process interruption will lead to scrapped materials and equipment caking, thus hot standby redundancy is mandatory.
- Indústria de energia (Thermal Power, Hydropower & Novas Centrais de Energia)
2.1 Thermal Power Plants
Boiler Auxiliary Control System: Ventiladores de draft induzidos, forced draft fans, coal mills and slag removal systems
Turbine Side: Circulating water, condensed water and lube oil station control
Water Treatment Workshop: Tratamento de água, demineralized water and chemical dosing systems
Flue Gas Desulfurization & Denitrification (SCR/SNCR): Continuous environmental emission monitoring; shutdown directly triggers environmental penalties.
2.2 Hydropower Plants
Water turbine speed regulation, gate opening/closing, plant seepage drainage and station power monitoring. System shutdown due to faults is forbidden during flood seasons.
2.3 New Energy Supporting Facilities
Auxiliary control of centralized booster stations for large-scale photovoltaic and wind power plants; temperature control and fire interlock of energy storage battery PACKs.
- Indústria de tratamento de água (Municipal & Industrial Wastewater)
- Large Municipal Water Plants: Water intake, sedimentation tanks, filtration, disinfection and water supply pump houses. Interruption of urban water supply is unacceptable.
- Large Sewage Treatment Plants: Aeration tanks, sludge dewatering, biochemical reactions and online water quality monitoring.
- Industrial Circulating Water Systems: Circulating cooling water and pure water preparation stations for steel mills and chemical parks.
- Continuous Metallurgical Production Lines (Aço & Non-Ferrous Metals)
- Quente & Cold Rolling Lines: Laminadores, roller tables, heating furnaces and cooling sections. Full-line continuous rolling; shutdown causes steel billet scrapping and roller damage.
- Auxiliary Control for Smelting Blast Furnaces & Converters: Feeding, dust removal and gas recovery systems.
- Cluster control of aluminum/copper electrolytic cells; centralized monitoring via multiple DP slaves and PROFINET upper computers.
- Farmacêutico & Fine Chemical Industry (High Compliance Requirements)
- API and sterile preparation production lines: Fermentation tanks, purification and batching systems.
- Matched with S7-400FH fail-safe redundancy to comply with GMP production records and safety interlock regulations.
- Redundant control of air conditioning, temperature and constant pressure in clean workshops; shutdown will result in scrapping of entire batches of pharmaceuticals.
- Trânsito Ferroviário & Large Tunnel Electromechanical Systems
- Integrated monitoring of urban metro/tunnels: Ventilation fans, fornecimento de água & drenagem, fire protection, lighting and environmental control systems.
- Electromechanical equipment of large high-speed railway stations and tunnel drainage pump stations to guarantee traffic safety.
- Materiais de Construção & Paper Continuous Production Lines
- Paper machines and pulp production lines: Continuous paper conveying process; shutdown and paper breakage lead to massive economic losses.
- New dry-process cement production lines: Redundant control of kilns, coolers and raw material grinding equipment.
- Float glass production lines: Closed-loop control of tin bath and annealing furnace temperature & pressão.
- Ports & Large Warehousing Logistics
- Bulk cargo handling systems at terminals: Cluster control of belt conveyors, stacker-reclaimers and tipplers.
- Centralized monitoring of large automated stereoscopic warehouses and cold storage facilities with 24/7 non-stop operation.
- General High-End Industrial Supporting Scenarios
- Central energy management of large air compressor stations and central air conditioning systems.
- Multi-equipment cluster automated production lines (automotive body welding and coating workshops).
- Pilot test devices in laboratories; redundant control systems integrated into complete export machinery equipment.
Selection Matching Logic (Why Choose CPU414-5H Over Other CPUs)
- Compared with CPU412-5H: Larger memory capacity, supports more DP/PN slaves and complex PID & interlock programs, suitable for medium and above complete process systems.
- Compared with CPU416-5H: Higher cost performance; fully meets the load requirements of most chemical, power auxiliary control and water plant projects at lower cost.
- Built-in PROFINET + dual DP buses: Simultaneously connects traditional DP instruments/drives and modern PROFINET inverters/switches, enabling compatibility between new and old equipment.
- Redundant hot standby switchover time less than 100 EM, satisfying mandatory requirements of bumpless continuous production in process industries.
- Supports PCS7 and F safety programs, applicable to projects requiring safety level certification such as chemical and power plants.
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