Твердотельный таймер OMRON H3BG-8 звезда-треугольник

Статус: Снято с производства (Снято с производства в 1997). Legacy 8-pin dedicated solid-state timer for star-delta motor starting.

Core application: Timing control for star-delta reduced-voltage motor starting to switch from star (Да) to delta (Д). No instantaneous contacts.

Определение кода модели

H3BG: Star-Delta timer series

8: 8-pin base mounting (compatible with socket such as P2CF-8)

Derivative models:

H3BG-8-30: Special power supply variant

H3BG-8H: Version with auxiliary instantaneous NO contact

Ключевые характеристики

Принцип работы

Upon power-up, the star contact closes immediately, putting the motor into star connection for starting. Once the preset star timing elapses, звездный контакт размыкается. После короткого безопасного интервала передачи, контакт треугольника замыкается, и двигатель переключается на соединение треугольником для нормальной работы.. Такая конструкция предотвращает риск короткого замыкания, вызванный одновременным замыканием контакторов звезды и треугольника..

Рекомендуемая модель замены (OEM рекомендуется)

H3BG-8 → H3CR-G8L (Текущий активный Омрон таймер звезда-треугольник, 8-приколоть)

H3BG-8-30 → H3CR-G8L-30

⚠️ Примечание: Назначение контактов не полностью идентично; требуется перепроводка. Максимальное время звезд увеличено со 100 до 120 с.; время интервала передачи остается неизменным.

Руководство по устранению неполадок (Для устаревших запасных частей)

1. Нет индикатора питания после подачи питания: Проверьте напряжение на контактах 2 & 7; входное напряжение ≥85% от номинального значения. Для сброса питания требуется продолжительность отключения питания ≥0,5 с..
2. Контактор «звезда» втягивается, но не может переключиться на дельту после отсчета времени: Старение внутренней полупроводниковой схемы (распространенная неисправность моделей, снятых с производства), or insufficient transfer interval setting.
3. Contacts actuate but contactors do not switch: Inspect socket oxidation and pin contact quality. Do not exceed 5A resistive load for contacts.
4. Unintended frequent reset: Excessive voltage drop caused by inrush current during star-delta starting.

Distinction from H3BG-N8 (Распространенная путаница)

H3BG-8: Older discontinued model; H3BG-N8: Revised H3BG-N series star-delta timer, not identical hardware.

H3BG-8: Max star timing 100s; H3CR-G8L: Max star timing 120s.

Operating Principle of OMRON H3BG-8 Star-Delta Solid-State Timer

The H3BG-8 is a dedicated solid-state electronic star-delta timer. It integrates two independent timing circuits. Its core feature is the built-in star-to-delta transfer safety interval, which prevents phase short-circuit caused by simultaneous pull-in of star and delta contactors. It is not a general single-delay time relay.

Reset method: Power reset. A power-off duration ≥0.5s is required for full reset; the full timing sequence restarts upon re-energization.

Временная последовательность (3 Этапы)

1. Этап 1: Включение, Star Starting Timing (t₁, Star Time)

Power is supplied to pins 2 и 7 of the timer. The power circuit activates, the star output contact closes immediately, energizing star contactor KMY. The motor starts in star connection with reduced voltage, while the internal star timing circuit starts counting.

Panel selectable t₁: 5s /10s /50s /100s (4 ranges for legacy H3BG-8).

2. Этап 2: Star Timing Complete → Star Contact Opens, Transfer Interval Timing Starts (t₂, Transfer Time)

When star timing t₁ expires, the star output contact opens immediately and KMY de-energizes and drops out.

Delta contact will NOT close right away. Вместо, the built-in transfer interval timer starts (t₂ selectable: 0.05 /0.1 /0.25 /0.5 /0.75 /1.0с).

This transfer interval serves as a safety isolation window. It ensures the main contacts of the star contactor fully separate and arc extinguishes before the delta signal is output. This is the most critical function of star-delta timers.

3. Этап 3: End of Transfer Interval t₂ → Delta Output Contact Closes for Normal Operation

After transfer interval t₂ elapses, the delta output contact closes, energizing delta contactor KMD. The motor switches to delta connection for full-voltage continuous operation. The timer maintains this state until the whole system is powered off for reset.

⚠️ Basic H3BG-8 has no instantaneous contacts, only two timed NO contacts for star and delta. H3BG-8H is the variant with an extra instantaneous output.

Internal Circuit Architecture

Power supply circuit: AC100/110V or AC200/220V supply for oscillator timing circuits

Star timing oscillator & counter unit: Responsible for t₁ (motor star acceleration duration)

Transfer interval oscillator & counter unit: Independent t₂ safety gap timing

Output driver: Two separate SPST-NO relay contacts to control coil circuits of KMY and KMD

Индикаторы: Star run indicator, delta run indicator to show real-time status

Timing Sequence Diagram

Power ON → Star contact ON, motor star starting, t₁ timing → t₁ complete, star contact OFF → Wait for t₂ transfer interval → t₂ complete, delta contact ON, motor delta operation → Power OFF for reset

Key Design Notes (Field Commissioning for Legacy Equipment)

1. t₁: Star time: Match with motor rated power to allow sufficient speed rise. Too short causes heavy switching inrush; too long leads to continuous overheating of star contactor.
2. t₂: Transfer interval time: Do not set too low! At 0.05s setting, slow contactor release may easily cause phase short-circuit. For large motors, 0.25~0.5s is generally recommended.
3. Power reset: Brief voltage sag or momentary power dip will not trigger reset if power-off duration <0.5с. The timer may skip star starting and directly enter delta mode after re-power, which is a common on-site fault.
4. Contacts only control contactor coils, cannot directly carry large motor main-circuit current. Contact rating AC250V 5A resistive.

Difference from General Time Relays

General time relay: Only one set of delayed contacts, no built-in transfer interval. Additional interlock circuit is mandatory, risking simultaneous pull-in of star and delta contactors and short-circuit.

H3BG-8: Dedicated star-delta timing logic. Dual timing hardware integrated, automatically executing sequence: star cut-off → wait safety gap → delta switch-on, simplifying control wiring.

Application Scenarios of OMRON H3BG-8 Star-Delta Solid-State Timer

The H3BG-8 is a dedicated star-delta reduced-voltage starting sequence controller, exclusively used for 3-phase asynchronous motor Y-Δ starting control. It automatically completes Y→Δ switching via built-in dual timing (star start delay + transfer safety interval). Core objectives: reduce motor starting inrush current and prevent short-circuit from overlapping actuation of star and delta contactors.

Примечание: Данная модель снята с производства. It is used only as spare parts for legacy equipment retrofitting. H3CR-G8L is preferred for new projects.

1. Типичные сценарии применения
2. Water Pump Sets (Самый распространенный)

Циркуляционные насосы, охлаждающие насосы, water supply & drainage centrifugal pumps, канализационные насосы, mostly ≥15kW 3-phase motors.

Star-delta starting reduces water hammer for piping systems sensitive to large shock.

Operating profile: Continuous long-run operation, medium start-stop frequency.

2. Фанаты & Ventilation Systems

Large centrifugal fans, вытяжные вентиляторы котла, large air-handling unit fans, вентиляторы пылеудаления.

High inertia fans with load rising gradually with speed, well suited for Y-Δ starting.

Used in factory ventilation, HVAC and dust removal control cabinets.

3. Воздушные компрессоры

Screw air compressors, piston air compressors (motor must have 6 winding terminals to support star-delta).

Reduce grid inrush to protect low-voltage distribution systems, widely deployed in small factory power cabinets.

4. Транспортировка & Смесительное оборудование

Ленточные конвейеры, винтовые конвейеры, агитаторы, миксеры.

Gentle soft starting to avoid belt slipping, material impact and instantaneous stress damage to reducers.

5. Станки, Hydraulic Stations & Legacy Plastic/Rubber Machinery

Main motors for large hydraulic stations, экструдеры, дробилки, vintage machine tools.

A large volume of imported and domestic control cabinets from the 1990s were factory-fitted with H3BG-8; now only for spare replacement.

6. Low-Voltage Power Control Cabinets for Small Factories

Factory low-voltage power cabinets, local MCC motor control boxes.

Where grid capacity is limited, direct-on-line starting causes voltage dip and light flicker; star-delta starting is adopted.

2. Application Prerequisites (Обязательный)
3. 3-phase asynchronous motor must have 6 winding terminals (U1/V1/W1, U2/V2/W2), rated operating connection is delta.
4. Motor operates under no-load or light-load starting; star-delta is only suitable for low starting torque demand. Not recommended for heavy-load start.
5. Контроль питания: AC100/110V or AC200/220V.
6. Control loop: Must work with 3 контакторы (main KM, star KMY, delta KMD) plus thermal overload relay.
7. Неподходящие приложения
8. Motors with only 3 terminals or factory-configured star connection for rated operation: cannot implement star-delta starting.
9. Heavy-load starting equipment (шаровые мельницы, crushers with material load): insufficient starting torque from star connection.
10. Equipment requiring frequent start-stop cycles: H3BG-8 is power-reset type; frequent cycling accelerates aging of internal components.
11. Взрывозащищенный, высокотемпературный, high-humidity or corrosive environments: H3BG-8 itself is non-explosion-proof; explosion-proof enclosure is required separately.
12. New design projects: Model discontinued; select H3CR-G8L instead.
13. Field Performance Characteristics

Преимущества: Built-in transfer safety interval. Hardware-integrated safety gap simplifies control wiring and reduces phase short-circuit risk. General time relay solutions require extra electrical interlock.

Ограничения: Legacy solid-state circuitry. Timing drift and contact degradation are common after long service life; limited to spare replacement for existing installations.