COVAL LEMAX90X14S Integrierter Mini-Vakuumgenerator

LEMAX90X14S is a smart vacuum generator with ASC Air Saving Control manufactured by COVAL France. Es verfügt über 90% maximaler Vakuumgrad, 1.4mm Düsendurchmesser, Doppelte NC-Magnetventilsteuerung (leer + Abblasen), und zwei 4-polige M8-Anschlüsse. Es eignet sich für automatisierte Kommissionierungs- und Materialtransportanwendungen mit bemerkenswerter Energiesparleistung.

1. Model Breakdown Definition

2. Grundlegende technische Spezifikationen

3. Zubehörliste

4. Wettbewerber & Cross-Brand Equivalent Reference

5. Auswahlrichtlinien & Alternative Lösungen

Auswahlrichtlinien

1. Vacuum Matching: 90% vacuum is suitable for picking workpieces with good air tightness such as metal and hard plastic. For highly permeable workpieces, select larger nozzle size or higher flow models.
2. Nozzle Diameter Selection:

1.0mm (10): Low flow & low air consumption, for small and light workpieces

1.2mm (12): Medium flow, universal versatility

1.4mm (14): High flow, for medium-large and heavy workpieces

3. Solenoid Valve Type:

Typ S (NC): Vacuum maintained when power off, for high safety requirement scenarios

Type V (NEIN): Vacuum released when power off, for fast workpiece release

4. Montageart:

Standalone mounting: LEMAX90X__S/V (dual M8 interface)

Manifold mounting: LEMAX90X__SC14 (single M8 interface), combinable with multiple modules

5. Control Interface: Dual M8 allows independent vacuum and blow-off control; single M8 is controlled via internal logic.

Recommended Alternative Solutions

1. Upgrade Solution: LEMAX+ series (z.B. LEMAX+90X14S) with higher flow and advanced ASC technology, suitable for high-speed automated production lines.
2. Economy Solution: LEM series (z.B. LEM90X14S) with ASR (Air Saving Regulator), ~40% energy saving and cost-effective.
3. IO-Link Solution: LEMAXIO series (z.B. LEMAXIO90X14S) supporting IO-Link communication for remote monitoring and parameter configuration, ideal for Industry 4.0 Anwendungen.
4. High-Flow Solution: For higher vacuum flow, choose 2.0mm or 2.5mm nozzle models such as LEMAX90X20S.
5. Anwendungsszenarien

Automated Assembly Lines: Picking of electronic components and automotive parts

Verpackungsmaschinen: Vacuum adsorption of cartons, plastic films and metal foils

Robot End Effector: Vacuum gripper for collaborative robots and industrial robots

Semiconductor Manufacturing: Handling of precision components such as wafers and chips

Food Processing: Picking of packaged food and bakery products (food-grade version required)

LEMAX90X14S Dedicated Application Scenarios

(Matched with its 90kPa high vacuum, 1.4mm large flow, built-in blow-off & Energieeinsparung, fast response characteristics)

1. Automobilbau
2. Stamped sheet metal parts: Robotic loading/unloading, transferring and palletizing for vehicle doors, hoods, side panels and chassis sheet metal
3. Automotive interior parts: Vacuum handling of instrument panels, door panels, ceiling plastic parts and foam interior components
4. Automatic picking and sorting of lamp assemblies, bumpers, aluminum die-castings, wheel hubs and tires
5. Handling and assembly of new energy battery housings and aluminum shell cell modules
6. 3C Electronics & Semiconductor
7. Transfer of mobile/tablet glass covers, middle frames, rear covers and screen bonding processes
8. Arranging, sorting and palletizing of PCB boards, mainboards and precision hardware parts
9. Automated picking of laptop shells, plastic housings and lens modules
10. Vacuum conveying of sealed electronic components
11. Verpackung & Logistics Industry
12. Unpacking, Kartonieren, palletizing and depalletizing of rigid cartons, color boxes and gift boxes
13. Stacking and pipeline transferring of plastic turnover boxes and storage bins
14. Vacuum handling of daily chemical & food rigid packaging boxes and laminated cartons

> Vorteil: Built-in blow-off function, no box sticking during discharging, high cycle speed

4. Hardware Sheet Metal & Machining
5. Loading/unloading of cold-rolled steel, stainless steel, aluminum and copper sheets for laser cutting production lines
6. Robotic picking of machined castings, forgings and precision turned parts
7. Vacuum transferring of square/rectangular pipes and profiles with flat end faces
8. Home Appliance Industry

Automated assembly and pipeline conveying of refrigerator side panels, washing machine panels, air conditioner sheet metal housings, glass panels and plastic inner liners.

6. Baustoffe & Woodworking Industry
7. Handling of MDF, plywood, solid wood panels and acrylic sheets
8. Sorting and transferring of polished tiles, sintered stone and marble dense flat stone materials

Core Working Conditions Suitable for This Model

– Workpiece with dense surface, airtight or slight air leakage (Metall, plastic, Glas, hard carton, stone)

Medium to large size & moderate weight workpieces requiring high flow for stable adsorption

– Production lines with continuous high-frequency cycle requiring fast picking and rapid blow-off discharging

– Long standby operation requiring ASC air saving control to reduce air consumption cost

– Workshop with dust and slight oil contamination requiring IP65 protection grade

Unsuitable Application Scenarios

Porous foam, non-woven fabric, soft plastic bags, breathable cloth, ultra-thin flexible films (severe air leakage; easy collapse under high flow vacuum).

Full Model List of COVAL Smart Vacuum Generators

Overview: COVAL smart vacuum generators cover 6 core series, based on LEMAX and extended to LEMAX+ (high flow), LEMAX IO (IO-Link), LEM (ASR energy saving), LEM+ (high flow ASR), LEMCOM (fieldbus), covering applications from micro picking to high-speed automation.

1. General Model Naming Rule

2. LEMAX Series (Integrated Mini Vacuum Generator with ASC)

Kernfunktionen: ASC energy-saving technology (75%-99% Energieeinsparung), integrated vacuum switch, dual M8 4-pin (standalone) / single M8 4-pin (manifold), response time 20/30ms, Schutzart IP65

3. LEMAX+ Series (Compact High-Flow Vacuum Generator with ASC)

Kernfunktionen: High-flow design (max 200L/min), ASC energy saving, integrated digital vacuum gauge, M12 interface, strong blow-off function

4. LEMAX IO Series (IO-Link Communication Mini Vacuum Generator with ASC)

Kernfunktionen: IO-Link V1.1 communication, remote monitoring/configuration, diagnostic function, Plug-and-Play, single M8 4-pin interface

Manifold Combination Example:

LEMAXIO90X14SC14B3 (3-module combination)

LEMAXIO90X12VC14B5 (5-module combination)

5. LEM Series (Compact Mini Vacuum Generator with ASR Regulator)

Kernfunktionen: ASR energy-saving technology (~40% energy saving), more compact structure, kostengünstig, dual M8 4-pin interface

6. LEM+ Series (Compact High-Flow Vacuum Generator with ASR Regulator)

Kernfunktionen: High flow + ASR energy saving, integrated digital vacuum gauge, M12 interface, strong blow-off function

7. LEMCOM Series (Industrial Fieldbus Communication Mini Vacuum Generator)

Kernfunktionen: Supports EtherNet/IP & CANopen protocols, master-slave module architecture, single M12 5-pin interface, remote centralized control

8. Selection Quick Reference by Application

9. Ergänzende Hinweise
10. Vacuum Marking: COVAL marked 90% vacuum is actually 85% (ca. -85kPa), a common industry marking practice.
11. Manifold Mounting: Max 9 modules can be combined, sharing air supply and control signals to save installation space and cost.
12. Zubehörkompatibilität: Full series compatible with LEMFIXA/B/C mounting kits and CCM8/CDM8 connectors.
13. Schutzgrad: All series feature IP65 protection, geeignet für raue Industrieumgebungen.