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Producto: MC-series modular diaphragm-type pressure regulator (Air preparation unit, G1/2 female BSPP parallel thread, relieving-type)
✅Model Code Decoding MC 2 02-R 0 0
| Campo | Descripción |
| MC | MC Air Preparation Series |
| 2 | Tamaño 2, suitable for G3/8‑G1/2 port |
| 2 | Main port thread: G1/2 (BSPP); suffix TF = NPT American thread. No TF in this model = BSPP parallel thread |
| R | Component type: R=Regulator (D=Filter‑Regulator; F=Filter; L=Lubricator) |
| 0 | Rango de ajuste de presión: 0.5‑10 bar standard range |
| 0 | Exhaust type: 0=Relieving‑type (self‑relieving), auto‑vent excess pressure to atmosphere; 1=Non‑relieving type |
Suplemento: G1/8 gauge port. Pressure gauge M053-Pxx must be ordered separately, gauge is NOT included in delivery
📋Core Pneumatic Specifications
| Artículo | Parámetro |
| Medio | aire comprimido (oiled or oil‑free) |
| máx.. inlet pressure | 16 bar |
| Outlet pressure adjustment range | 0.5‑10 bar |
| Construcción | Diaphragm‑type, modular combinable for FRL units |
| Pressure gauge port | G1/8 (side port) |
| Peso | 0.624 kilos |
| Temperatura de funcionamiento | ‑5℃～+50℃; Media dew point must be at least 2℃ lower than minimum operating temperature. Condensation is prohibited |
| Mounting options | In‑line mounting, wall‑bracket mounting, montaje en panel; modular assembly with same‑series units |
| Adjustment knob | Lockable; pull up for adjustment, push down to lock against accidental change |
| Sellos | NBR (Nitrile Butadiene Rubber); Cuerpo: Zinc die‑cast alloy |
📐Main Overall Dimensions
altura total:127 milímetros; Ancho:67 milímetros; Profundidad:60 milímetros; Panel mounting nut thread: M47×1.5; Panel cut-out diameter: Φ46 mm.
⚙️In-depth Working Principle
- Diaphragm closed-loop feedback: Rotate and pull the adjustment knob to compress the setting spring. The spring pushes the diaphragm downwards and opens the poppet valve to raise output pressure.
- Feedback chamber: Downstream output pressure is introduced to the lower diaphragm chamber, generating upward counter-force against spring force. When output pressure reaches setpoint, the poppet throttles automatically to maintain stable regulated pressure.
- Relieving function (código 0): When outlet pressure exceeds set value, the diaphragm lifts upward and opens the relief vent. Excess compressed air is exhausted directly to atmosphere for downstream equipment protection.
Nota: Non-relieving version (code1) cannot release downstream overpressure, only for closed-load circuits. MC202-R00 is relieving-type, selected for most pneumatic applications.
📦Standard Delivery Scope
Pressure Regulator MC202-R00 ×1
Operating manual ×1
❗NOT included, must be ordered separately: Pressure gauge M053-P series; Mounting bracket MC2-ST; Connection flange MC202-FL; Modular tie-rods.
🔄Compatible Replacement Options
| OEM Model | Direct Replacement Remarks |
| MC202‑R00TF | Identical body, port changed to NPT1/2. Thread incompatible, adaptor required |
| MC238‑R00 | Same specification, G3/8 port. Port mismatch, cannot drop‑in replace |
| Domestic alternative reference | AIRTAC GR600‑15; SMC AR60‑10; Check flow curve deviation, relieving‑type regulator is mandatory |
⚠️Selection Pitfalls & Hard Constraints
- Forbidden media: Agua, hydraulic oil, gas corrosivo; Only for dry compressed air.
- Temperature boundary: Do NOT use below-5℃; Ice formation will permanently damage diaphragm. Condensation accelerates seal ageing.
- Mounting requirement: Vertical installation preferred for valve body; Use OEM lock-nut for panel mounting. Never tighten the unit by twisting adjustment knob.
- Maintenance note: NBR diaphragm service life shortened by heavily oil-laden compressed air; Visual inspection every 6-12 months recommended.
- Flow limitation: Refer to MC-series flow characteristic curves for high-flow conditions; Excessive pressure drop indicates undersized selection.
- Modular assembly: Only mate with MC-series components; Do NOT mix-assemble with legacy C-series air-prep units.
🛠️Typical Troubleshooting
| Síntoma | Causa principal | Resolution Procedure |
| Cannot build‑up outlet pressure | Insufficient inlet pressure; Poppet contaminated; Damaged setting spring | Check supply pressure; Disassemble & clean poppet; Replace spring assembly |
| Residual outlet pressure even when adjusted to zero | Poppet seat wear / foreign particle jamming | Clean internal parts; Replace regulator body if severe wear occurs |
| Continuous relief venting | Downstream leakage; Internal diaphragm rupture | Eliminate downstream air leakage first; If still venting, replace regulator |
| Adjustment knob fails to lock | Worn internal locking mechanism | Replace knob sub‑assembly |
🏭Typical Application Scenarios
Automotive welding lines, maquinaria de embalaje, machine-tool pneumatic circuits, automation shop-floor air distribution. Frequently combined with MC filter MC202-F00 and MC lubricator MC202-L00 to build FR / FRL air-prep units.
Camozzi MC202-R00 Complete Material List (OEM datasheet)
| Componente | Material Description | Observaciones |
| Main valve body housing | Die‑cast zinc alloy | Industrial grey painted surface finish |
| Adjustment knob & upper cap | Engineering polymer (PA Nylon) | Grey lockable handwheel assembly |
| Diafragma & all O‑ring seals | NBR (Nitrile Butadiene Rubber) | For compressed air; Operating range‑5~+50℃, not resistant to strong solvents / aromatic oils |
| Setting spring & resorte de retorno | Acero inoxidable | Anti‑corrosion property |
| Poppet assembly | Acero + NBR sealing sub‑assembly | Realizes inlet‑relief closed‑loop control |
Nota: MC202-R00 is regulator only without filter bowl. The matching filter MC202-F00 is equipped with metal bowl; No bowl structure on regulator unit.
Material-related Boundary Notes
- Seal service life: NBR seals age rapidly under synthetic oil / chemical solvent exposure; Perform inspection every 6-12 meses.
- Housing limitation: Zinc-alloy housing is NOT suitable for heavy corrosive environment (acid gas, spray de sal). Select stainless-steel series for corrosive service.
- Temperature constraint: Material operating window-5℃~+50℃. Condensation and icing will cause permanent NBR diaphragm failure.
Camozzi MC202-R00 Overall & Dimensiones de montaje
Dimensiones generales
| Artículo | Valor | Observación |
| Total height A | 127 | From bottom face to top of adjustment knob |
| Body width M | 67 | Left‑to‑right dimension |
| Body depth N | 60 | Front‑to‑back dimension |
| Gauge port | G1/8 | Side port, gauge sold separately |
| Main air port | G1/2 BSPP | Inlet / outlet ports |
📌Panel Through-mounting
| Artículo | Parámetro | |
| Panel mounting lock‑nut thread | M47×1.5 | Bulkhead thread on upper body |
| Panel cut‑out diameter | Φ46 mm | Round hole only, do NOT tap thread |
| Max allowable panel thickness | 9 milímetros | Limited by nut travel |
| Max knob outer diameter | 62 milímetros | Knob protrudes out of panel; maintain ≥5 mm clearance around knob |
Mounting instruction: Insert body from rear of panel, fasten with OEM M47×1.5 lock-nut. Never tighten the unit by twisting adjustment knob, locking-mechanism damage will occur.
📌Wall-bracket Mounting (Optional MC2-ST bracket, order separately)
Bracket mounting hole center distance:52 milímetros; Hole diameter Φ5.5 mm, secured with M5 screws.
Vertical mounting preferred; horizontal installation permitted; upside-down installation forbidden.
📌Modular Assembly (MC-series combination)
Module mating face width:60 milímetros; Assemble via tie-rods or MC202-FL flange. Do NOT mix-assemble with legacy C-series air-prep units.
⚠️Mounting Pitfalls
- Strictly adopt Φ46 cut-out. Oversized hole causes mis-positioning; undersized hole prevents assembly. Never hammer the body into place.
- M47×1.5 is fine-thread bulk-head nut; standard off-the-shelf M47 nut is non-interchangeable. Source spare nut from Camozzi.
- Knob must be freely pullable-up / push-down after panel mounting; panel shall not jam knob movement.
Tabla comparativa: Camozzi MC202-R00 vs SMC AR60-10 vs AIRTAC GR600-15 Dimensions & Parámetros de montaje
Nota: All three units are relieving-type pressure regulators. Puerto, cut-out and thread dimensions are non-interchangeable, drop-in replacement without modification is impossible. Data sourced from OEM official datasheets, unidad:milímetros.
- Puerto & Basic Specification Comparison
| Artículo | Camozzi MC202‑R00 | SMC AR60‑10 | ÁRTICO GR600‑15 |
| Main air port | G1/2 BSPP | BSPT Rc1 (1 pulgada) | PT1/2 (G1/2 BSPP) |
| Rango de ajuste de presión | 0.5‑10 bar (0.05‑1.0 MPa) | 0.05‑0.85 MPa | 0.05‑0.9 MPa |
| Presión máxima de entrada | 16 bar | 10 bar (1.0 MPa) | 10 bar (1.0 MPa) |
| Gauge port | G1/8 (lado, gauge separate) | 1/8 (integrated gauge, no external port) | PT1/4 (lado, gauge separate) |
| Unit weight | 0.624 kilos | 1.22 kilos | 1.70 kilos |
- Overall Physical Dimension Comparison
| Artículo | Camozzi MC202‑R00 | SMC AR60‑10 | AIRTAC GR600‑15 |
| altura total (bottom to knob top) | 127 | 129.6 | 118 |
| Body width (left‑right) | 67 | 95 | 70 |
| Body depth (front‑rear) | 60 | 46 | 48 |
| Max knob outer diameter | 62 | 54.8 | 65 |
- Panel Through-mounting Critical Dimensions
| Artículo | Camozzi MC202‑R00 | SMC AR60‑10 | AIRTAC GR600‑15 |
| Bulkhead lock‑nut thread | M47×1.5 | M62×1.5 | M68×1.5 |
| Panel cut‑out diameter | Φ46 | Φ60 | Φ66 |
| Max allowable panel thickness | 9 | 3.2 | 10 |
| Required clearance around knob | ≥5 | ≥5 | ≥5 |
Critical installation hint: Cut-out and bulk-head threads are completely mismatched. Existing Φ46 panel hole for Camozzi cannot fit SMC AR60-10 or AIRTAC GR600-15. Re-cut panel or adopt adapter plate is mandatory.
- Wall-bracket Mounting (Optional Accessory)
| Artículo | Camozzi MC202‑R00 | SMC AR60‑10 | AIRTAC GR600‑15 |
| Bracket part number | MC2‑ST (separate order) | AR60‑B dedicated bracket (separate order) | GR600 dedicated bracket (separate order) |
| Bracket mounting hole center distance | 52 | 90 | 75 |
| Fastening screw size | M5 | M6 | M6 |
| Recommended mounting orientation | Vertical preferred, horizontal allowed | Vertical only | Vertical preferred, horizontal allowed |
- Selección de clave & Installation Warnings
- Port mismatch: SMC AR60-10 is 1-inch port, cannot directly mate with 1/2-inch piping of the other two regulators. Thread adaptor will introduce extra pressure drop.
- Non-reusable cut-out: Three models require distinct panel hole sizes. Re-verify cut-out dimension upon model change.
- Installation prohibition: Upside-down mounting forbidden for all three regulators. Use OEM lock-nut for panel mounting; never tighten via adjustment knob.
- Modular assembly: Only assemble with units of the same product series. Cross-series assembly between Camozzi MC, SMC AR and AIRTAC GR is prohibited.
