Mitsubishi FR-A840-18.5K High-Performance Inverter

FR：Inversor

A：A800 high-performance series

8：8quinta generación

4：3-phase 400V class (380～500V)

0：Standard open type, IP20

18.5k：ND rated applicable motor power 18.5kW

-1：Japanese domestic specification (corresponding China domestic model: FR-A840-00470-2-60)

Especificaciones eléctricas básicas

Aporte: 3-phase AC380～500V, 50/60Hz

DAKOTA DEL NORTE (Servicio normal, predeterminado de fábrica): For 18.5kW motor, rated output current 38A, 150% overload for 60s

LD (Light duty): Drives up to 22kW, corriente nominal 43A; SLD super light duty max 47A

HD Heavy duty mode: For 15kW motor, 31A, 180% overload for 60s (selected for cranes, extruders and other high-shock loads)

Frecuencia de salida: 0.2～590Hz; max 400Hz under vector control

Built-in braking transistor (18.5kW model includes built-in braking transistor, resistencia de frenado externa conectable)

Clase de protección: IP20 (montaje en gabinete)

Controlar el rendimiento

1. Control vectorial sin sensores: High low-speed torque, 200% salida de par a 0,5 Hz; supports asynchronous motor + PM permanent magnet synchronous motor drive, motor auto-tuning
2. Control V/F, advanced magnetic flux vector; closed-loop vector available with encoder option card FR-A8AP
3. Built-in simple PLC (sequence operation function), capable of simple logic programming to reduce external PLC I/O points
4. Speed response up to 50Hz, suitable for high-precision tension, spindle, winding and positioning applications

Comunicación & Expansión

Estándar RS485 (Modbus RTU)

Tarjetas de comunicación opcionales: Enlace CC, CC-Link IE Field, Profinet, Profibus-DP, DispositivoNet, etc..

Terminales: Entradas digitales, salidas de relé, open-collector outputs, AM analog voltage monitor, CA analog current monitor

Opciones: Operation panel, braking resistor FR-ABR, filtro CEM, DC reactor, encoder interface card

Escenarios de aplicación típicos (High Search Keywords)

Spindle drive, crane, winch, extruder, centrifuge, admirador & bomba de agua, cinta transportadora, control de tensión, maquinaria de embalaje, air compressor. The A800 series is positioned as a high-performance heavy-duty general inverter, superior to F800 for loads requiring fast dynamic response.

Especificaciones ambientales

Temperatura de funcionamiento: -10℃～+50℃ (sin glaseado); SLD mode upper limit +40℃

Temperatura de almacenamiento: -20℃～+65℃

Humedad: Max 95%RH, sin condensación; altitude ≤1000m (reducción de potencia requerida por encima de 1000 m)

Reemplazo & Migration Notes

1. Reemplazo del modelo heredado: FR-A740-18.5K upgraded to this model; mounting dimensions and terminal definitions differ, parameters cannot be copied directly and motor auto-tuning must be re-performed
2. Japanese `-1` vs domestic `-2-60`: Same hardware core, different firmware/standards, nameplate and factory preset parameters. Cannot be interchanged for procurement; region code must be distinguished during ordering
3. Referencia alternativa nacional: Innovación MD880, Infineon platform high-performance inverters

Quick Reference for Common Faults

E.OC1: Sobrecorriente durante la aceleración; E.OC2: Overcurrent at constant speed; E.OC3: Overcurrent during deceleration

E.OV: Sobretensión del bus CC (high inertia loads require braking resistor)

E.THT: Inverter heatsink overheat (falla del ventilador, blocked cooling duct)

E.THM: Motor electronic thermal overload

Consejos de selección

Cargas de choque & frequent start-stop → Use HD mode, it is recommended to select one higher capacity grade

Stable loads such as fans and pumps → Use LD/SLD for higher available motor power

High inertia shutdown → Braking resistor mandatory; 18.5kW unit has built-in braking transistor, no separate braking unit needed

Campos de aplicación de mitsubishi FR-A840-18.5K-1 (A800 18.5kW 400V Class)

The FR-A840 is a high-performance heavy-duty vector inverter. Featuring high low-speed torque, respuesta rápida, support for torque/tension control and built-in braking transistor, it is ideal for heavy impact, control de tensión, spindle and lifting applications, and also supports energy-saving retrofit for fans and pumps.

1. Crane & Equipo de elevación (HD Heavy Duty Mode Preferred)

Gantry crane, overhead crane, small winch, AS/RS stacker, hoist

Características: High low-speed torque, anti-sway control, load holding for heavy weights, carga de alta inercia, arranques y paradas frecuentes; 18.5kW built-in braking transistor realizes fast braking with braking resistor

Application keywords: Crane, winch, stacker, levantamiento, anti-sway

2. Web Tension Control Industry (Devanado & relajarse)

Paper making, película, non-woven fabric, adhesive tape, cable & cable drawing, printing machine, slitter

Supports sensorless tension control, dancer roller feedback, sincronización de velocidad de línea, reduces web tension fluctuation and ensures uniform winding quality

Application keywords: Devanado, relajarse, slitting, revestimiento, wire drawing, impresión, control de tensión

3. Máquina herramienta & Equipo de procesamiento

CNC machine spindle, grinder, fresadora, stone cutting machine, máquina de grabado

Wide speed range, respuesta rápida, supports asynchronous and PM motor drive; closed-loop vector available with FR-A8AP encoder card for high-precision spindle speed regulation

Application keywords: Machine spindle, grinding machine, high-speed cutting

4. Extrusión & Rubber/Plastics Machinery

Plastic extruder, rubber extruder, peletizadora, internal mixer

Large load fluctuation, high starting torque requirement, stable screw speed control to stabilize extrusion pressure and improve product consistency

5. Transmitir & Automatización Logística

Cinta transportadora, transportador de rodillos, automated warehouse, sorting line, heavy-duty pallet conveyor

Multi-drive synchronous control, soft start to reduce mechanical shock; supports PM permanent magnet motor energy-saving solution

Application keywords: Heavy-duty conveyor, roller line, clasificación logística

6. General Fluid Equipment (Energy-saving Retrofit, LD/SLD Light Duty Mode)

ventilador grande, process water pump, air compressor, central air conditioning circulating pump

PID constant pressure/flow control, optimized excitation for energy saving; suitable for energy-saving retrofit of constant torque / variable torque loads

Nota: F800 series is preferred for fans and pumps; A800 advantage is versatile capability for heavy-duty applications

7. Other Heavy Industry Applications

Press machine, auxiliary drive for shield machine, mezclador, centrifuge, marine deck auxiliary machinery (with filter to meet class society certification)

Heavy-duty host for food packaging, large mixing equipment

Selección & Application Key Points

1. Cargas de choque, levantamiento, extrusion, devanado: HD heavy duty mode, 180% overload for 60s
2. Stable fan/pump loads: LD/SLD light duty mode for energy saving priority
3. High inertia shutdown (winch, devanado): External braking resistor required, braking transistor built-in
4. Japanese FR-A840-18.5K-1 shares identical hardware with China domestic model but differs in factory preset parameters and standards; distinguish region version for project selection.
5. FR-A840 (3-fase 400V, Japanese domestic suffix -1, FR-A840-18.5K-1 listed here)

Power Model List (ND rated motor power)

1. FR-A840-0.4K-1
2. FR-A840-0.75K-1
3. FR-A840-1.5K-1
4. FR-A840-2.2K-1
5. FR-A840-3.7K-1
6. FR-A840-5.5K-1
7. FR-A840-7.5K-1
8. FR-A840-11K-1
9. FR-A840-15K-1
10. FR-A840-18.5K-1 (Tu modelo)
11. FR-A840-22K-1
12. FR-A840-30K-1
13. FR-A840-37K-1
14. FR-A840-45K-1
15. FR-A840-55K-1
16. FR-A840-75K-1
17. FR-A840-90K-1
18. FR-A840-110K-1
19. FR-A840-132K-1
20. FR-A840-160K-1
21. FR-A840-185K-1
22. FR-A840-220K-1
23. FR-A840-250K-1
24. FR-A840-280K-1

Corresponding China Domestic Models (Sufijo -2-60, current code type)

1. Other A800 Series Models (Full Product Line)
2. FR-A820 (3-phase 200V class): 0.4K～90K, sufijo -1 (japonés) / -2-60 (Porcelana)
3. FR-A840 (3-fase 400V, main model as listed above): 0.4K～280K
4. FR-A842 (High power split type, 400V): 315K～500K (separate rectifier + inverter unit)
5. FR-A846 (Dust-proof 400V): 0.4K～132K, enhanced cabinet dust resistance
6. FR-A840M (Module type 400V): 160k, 200k, common DC bus dedicated
7. Derivative suffixes:

mi: Global general version

novia: Built-in CC-Link IE Field

GN: Built-in CC-Link

CRN: Class certified marine model

III. Notas clave

1. Explicación del sufijo: -1 = Japanese domestic unit; -2-60 = China mainland unit. Hardware identical, factory parameters and safety standards differ; cannot be directly interchanged for purchase.
2. Models 18.5kW and below have built-in braking transistor; 22kW and above high power models require separate braking unit.
3. HD mode for heavy-duty applications; LD/SLD light duty for fans & pumps with derating operation.

Mitsubishi FR-A840-18.5K-1 Installation & Commissioning Full Tutorial

Model description: FR-A840-18.5K-1, 3-fase 400V, 18.5kilovatios, transistor de frenado incorporado (P/+, PR terminals for braking resistor); Japanese version, hardware identical to China FR-A840-00470-2-60, different factory default parameters.

⚠️ Safety Precaution: All wiring work must be performed with power off; capacitors retain high voltage after main power cut-off. Espera al menos 10 minutes and confirm charge lamp is OFF before opening cover.

1. Instalación Mecánica (Cabinet Mounting IP20)
2. Installation Environmental Requirements

Orientación de montaje: Vertical wall mount, Prohibido el montaje horizontal o invertido.; fixed on non-combustible rigid steel plate

Temperatura ambiente: Operation -10℃～+50℃ (sin glaseado); SLD light duty ≤40℃; Se requiere ventilación del gabinete.

Ambiente: Mantener alejado del polvo, niebla de aceite, gas corrosivo, luz solar directa; humidity ≤95%RH non-condensing; altitude ≤1000m, reducción de potencia requerida por encima de 1000 m

Espacio libre del gabinete: ≥100mm free space top & bottom for heat dissipation; multiple units can be mounted side-by-side at ambient temperature, ≥50mm gap recommended for high-temperature environments

2. Pasos de instalación
3. Unpacking inspection: Check housing integrity, fan intact, operation panel and terminal cover complete; verify nameplate model FR-A840-18.5K-1
4. Position and drill holes, fasten with M6/M8 screws, tighten torque per manual to prevent vibration loosening
5. Remove front cover for main circuit and control circuit wiring; reinstall cover after wiring completion
6. Install optional parts (si es necesario): resistencia de frenado, filtro CEM, DC reactor, FR-A8AP encoder card (for closed-loop vector)
7. Cableado eléctrico (Key Terminals)

Terminales del circuito principal

R/L1, S/L2, T/L3: 3-phase 380～500V power input

Ud., V, W.: Conectar a motor asíncrono trifásico; Do NOT install capacitor or surge absorber on inverter output side; this will damage inverter

P/+, relaciones públicas: Terminales de resistencia de frenado (transistor de frenado incorporado); remove PR-PX jumper before connecting braking resistor; braking resistor mandatory for winch, winding and high inertia loads

Ground terminal: Reliable earth connection required, earth resistance ≤10Ω; separate grounding for inverter and motor to reduce interference

Control Circuit Terminals (Comúnmente utilizado)

STF: Forward run; STR: Reverse run; DAKOTA DEL SUR: Digital input common terminal (sink type default)

RH/RM/RL: Multi-speed terminals

AU: Current input selection; Terminal 4: 4～20mA; Terminal 2: 0～10V voltage reference

SOY: Analog voltage monitor; California: Analog current monitor

A/B/C: Fault relay output (B-C closed, A-C open during fault)

Especificaciones de cableado: Main power cable recommended 10mm²; shielded motor cable preferred; separate routing for power cable and control cable; shielded control cable with single-end grounding.

III. Inspección previa al encendido (Mandatory to Prevent Damage)

1. Use multimeter in power-off state: No short circuit between R/S/T, UV/V/W; no short circuit between P/+ and PR; no short circuit to ground
2. Confirm motor wiring correct, mechanical load decoupled (Decouple mechanical load for first trial run, test motor without load)
3. Verify braking resistor wiring without short circuit; all terminal screws tightened
4. Confirm input power AC380～480V, sin sobretensión
5. Power On & Basic Parameter Setting (PU Panel Commissioning)

Panel keys: MODO, SET confirm, ESC exit, PU/EXT toggle, ajuste de la perilla; PU = panel control; EXT = external terminal control

Paso 1: Encendido, reinicio de parámetros (optional for new unit; recommended for used unit or motor replacement)

Enter parameter, set Pr.ALLC=1 for all parameter clear; power cycle to restore factory settings

Paso 2: Basic motor nameplate parameters (Core for vector control, must be filled)

Paso 3: Operation Mode Pr.79 (Más común)

Pr.79=0: PU/EXT switchable (predeterminado de fábrica)

Pr.79=1: PU panel mode, start/stop and frequency set via panel, para la puesta en marcha

Pr.79=2: External terminal mode, STF/STR start-stop, potentiometer /4-20mA frequency reference, normal field operation

Pr.79=3: Terminal start, panel knob frequency setting (combined mode)

Paso 4: Control Mode Selection (A800 core)

Pr.800=0: Control V/F (fans, zapatillas, simple conveyor)

Pr.800=20: Control vectorial sin sensores (asynchronous motor), recommended for crane, extruder, devanado, high low-speed torque

Pr.800=30: Closed-loop vector (FR-A8AP encoder card required for motor with encoder)

Paso 5: Aceleración / Deceleration, Frequency Limit

Pr.0: Torque boost; normally not increased under vector control

Pr.1: Upper frequency limit; Pr.2: Lower frequency limit

Pr.7: tiempo de aceleración; Pr.8: tiempo de desaceleración; extend deceleration time for high inertia loads and use braking resistor

1. Motor Auto-Tuning (Mandatory for Vector Control, Paso crítico)

Two auto-tuning types: Static auto-tuning (motor estacionario) and Rotational auto-tuning (motor rotating, mayor precisión)

✅ Recomendado: Perform Rotational auto-tuning with load decoupled

1. Set Pr.96=11 (Rotational auto-tuning for asynchronous motor), press SET
2. Panel shows “READY”, press FWD start, inverter excites motor automatically, motor runs at low speed
3. Process lasts dozens of seconds, panel displays END after completion → auto-tuning successful
4. If ERR displayed: Check motor wiring, nameplate parameters, motor jamming, re-run auto-tuning

Static auto-tuning (when load cannot be decoupled): Pr.96=10; accuracy lower than rotational tuning

1. No-load Trial Run (PU Mode)
2. Pr.79=1, PU mode, confirm mechanical no-load, personnel keep clear of transmission mechanism
3. Set target frequency (e.g.10Hz), press FWD forward run
4. Monitor: Motor rotation direction, actual, vibración, ruido; check output frequency & current on panel
5. Reverse test: RDO; stop by STOP
6. Wrong rotation direction: Power off and swap U & V motor leads; Do NOT swap input R/S/T

Normal no-load current is 30%～60% of motor rated current; stop immediately if abnormal current occurs

VII. Cargado puesta en marcha (Switch to External Mode)

1. Wire external terminals: STF-SD (forward switch), potentiometer to Terminal2 & 5 for 0~10V frequency reference
2. Pr.79=2, switch to EXT external mode
3. Low frequency trial run (5~10Hz) under load, monitor torque, current and alarms
4. Gradually increase frequency and observe:

Heavy-duty applications (winch, extruder): Enable HD heavy duty mode, 180% overload 60s

aficionados & zapatillas: LD/SLD light duty mode

5. Tune acceleration/deceleration time and braking duty ratio; fine-tune tension parameters for tension control applications

VIII. Communication Commissioning (RS485/CC-Link/Profinet, Opcional)

1. RS485 incorporado: Modbus RTU, set station address, tasa de baudios, parity bit
2. Communication option cards (FR-A8NP Profinet, FR-A8NC CC-Link): Install when power off, configure parameters, communication address and parameter mapping
3. Common Commissioning Alarm Troubleshooting

E.OC1: Sobrecorriente durante la aceleración; cortocircuito del motor, atasco mecánico, tiempo de aceleración demasiado corto

E.OV: Sobretensión del bus CC; high inertia shutdown, increase braking resistor capacity or extend deceleration time

E.THT: Sobrecalentamiento del inversor; fan damage, blocked cooling air duct

E.UVT: Subtensión; pérdida de fase de entrada, large voltage drop

E.ALM: Sobrecarga del motor; incorrect Pr.9 thermal setting, mechanical binding

1. Handover & Documentación
2. Upload parameters to operation panel for backup (parameter copy), save parameter document
3. Record auto-tuning result, motor parameters and alarm history
4. Vuelva a apretar todos los terminales, reinstall cover, clean cabinet debris

Notas importantes

1. Japanese FR-A840-18.5K-1 has different safety specs and factory preset settings vs China -2-60 modelo. Do not directly download Chinese project parameter files; re-run motor auto-tuning.
2. 18.5kW unit has built-in braking transistor, but braking resistor needs separate selection, no se puede omitir.
3. Motor auto-tuning is mandatory for vector control, otherwise low-speed torque is insufficient and trip may occur.