The AFS60A-BHNB262144 is a single-turn absolute encoder from Germany-based 病気’s AFS60 product line, with official order number 1059043. It belongs to the Ethernet interface product portfolio, equipped with real-time PROFINET industrial bus, and features a 15 mm blind hollow shaft design with a single-turn resolution of 18 ビット (262,144 ステップ). Adopting optical scanning technology, this encoder delivers high precision, outstanding reliability and compact dimensions. It retains position data after power loss and is widely deployed in industrial automation motion control applications.
Bit-by-Bit Model Code Decoding
The naming rule for model `AFS60A-BHNB262144` is broken down as follows:
| コードセグメント | 意味 & 説明 |
| AFS | Single-turn absolute encoder (AFM stands for multi-turn models within the same series) |
| 60 | Standard mounting series with 60 外径 mm |
| あ | Ethernet interface version supporting industrial bus communication |
| BH | Mechanical interface: ブラインド中空シャフト, 15 mm shaft diameter, front clamping mounting |
| N | 電気インターフェース: PROFINET IO RT V4.1 Class 3 |
| B | 接続タイプ: 3 × M12 4-pin axial connectors |
| 262144 | Single-turn resolution: 262,144 steps per rotation, corresponding to 18-bit binary resolution |
主要な技術仕様
Performance Specifications
| パラメータ項目 | 仕様値 |
| シングルターンの解像度 | 262,144 ステップ (18 少し) |
| System Accuracy Error | ±0.03° (compliant with DIN ISO 1319-1) |
| Repeatability | ±0.002° (compliant with DIN ISO 55350-13) |
| 通信プロトコル | PROFINET IO V4.1 Class 3 with RT real-time communication support |
| Bus Transmission Rate | Adaptive 10 メガビット/秒 / 100 メガビット/秒 |
| Initialization Time | 約. 6 s |
| 最小サイクルタイム | ≤1 ms |
機械仕様
| パラメータ項目 | 仕様値 |
| シャフト構造 | Blind hollow shaft fixed by front clamping |
| Standard Shaft Diameter | 15 mm |
| Maximum Permissible Rotational Speed | 6,000 回転数 |
| 始動トルク (20℃) | 0.8 Ncm |
| Operating Torque (20℃) | 0.6 Ncm |
| Allowable Shaft Play (Static) | Radial ±0.3 mm / Axial ±0.5 mm |
| Allowable Shaft Play (Dynamic) | Radial ±0.05 mm / Axial ±0.1 mm |
| Rated Bearing Service Life | 3×10⁹ rotations |
| Overall Weight | 約. 0.2 kg |
| Main Materials | 軸: ステンレス鋼; フランジ: zinc die-cast; ハウジング: aluminum alloy |
電気 & Environmental Specifications
| パラメータ項目 | 仕様値 |
| 供給電圧 | 10 ~ 30 ワシントンDCで |
| No-Load Power Consumption | ≤3 W |
| Reverse Polarity Protection | 内蔵 |
| Transmission Medium | Cat5e shielded Ethernet cable |
| 動作温度範囲 | -30 ℃ ~ +85 ℃ |
| 保護クラス | Shaft side IP67, housing side IP65 (IEC 60529) |
| EMC コンプライアンス | で 61000-6-2 / で 61000-6-3 |
製品の主要な機能
- Absolute Measurement Principle: Directly read the current absolute angle once powered on without homing operations; position data is permanently stored after power failure to avoid re-homing after power-up.
- High-Precision Optical Scanning: Mature optical detection technology paired with 18-bit high resolution delivers sub-arc-second repeatability to meet precision positioning demands of high-end equipment.
- PROFINET Industrial Bus: Standard PROFINET IO interface directly compatible with mainstream PLC control systems such as Siemens, enabling high-speed real-time exchange of position and speed data.
- Blind Hollow Shaft Design: The standard 15 mm bore fits most servo motor shafts; front clamping mounting eliminates extra couplings to save installation space and simplify commissioning.
- Robust Environmental Adaptability: Wide-voltage power supply, high protection rating and wide temperature range enable stable long-term operation in harsh industrial environments with dust, moisture and strong electromagnetic interference.
- Flexibly Configurable Parameters: Customizable parameters including preset position value, counting direction and speed sampling rate to fit application scenarios across diverse industries.
典型的なアプリケーションシナリオ
Closed-loop position and speed feedback for spindles and servo feed axes of CNC machine tools
High-precision angular positioning for industrial robot joints and rotary indexing tables
Multi-axis synchronous control for packaging, printing and textile machinery
Position detection and speed monitoring for automated conveying lines and logistics sorting equipment
Angular feedback for motion control of lifting machinery, wind turbine pitch systems and metallurgical equipment
Reference for Common Troubleshooting
| 故障現象 | Root Cause Categories | 検査 & Resolution Measures |
| No communication or data output from the device | Abnormal power supply, 間違った配線 | Measure supply voltage to confirm it falls within 10~30 V DC; verify pin definitions of M12 connectors and check no reverse power polarity |
| Severe jitter and fluctuation of position readings | Coaxiality deviation during installation, electromagnetic interference | Check loose encoder mounting; ensure single-point reliable grounding of cable shielding; route wiring away from high-power power circuits |
| Frequent communication disconnection and packet loss | Defective Ethernet cable, mismatched configuration | Test with a replacement Cat5e shielded cable; align PROFINET device name, IP address and encoder parameters on the PLC side |
| Excessive angular accuracy deviation | Slippage at shaft connection, mechanical wear | Retighten front clamping screws; inspect abnormal wear or radial play on shafts and bearings |
Recommended Replacement Models for AFS60A-BHNB262144 Encoder
- Core Parameters of Original Model (Selection Benchmark)
ブランド: SICK AFS60 Series
解決: 18-ビットシングルターン, 262,144 ステップ
機械式: 60 外径 mm, 15 mm blind hollow shaft BH, クランプフランジ, IP65
コミュニケーション: プロフィネットIO, dual M12 D-coded Ethernet ports
電源: 10–30 VDC, optical absolute type, 最大. 9,000 回転数
Suffix BHNB Definition: B=blind hollow shaft, H=15 mm shaft diameter, N=PROFINET, B=standard dual M12 connectors
- Direct Replacement within Original Manufacturer Series (Zero Modification, Priority Selection)
- Direct drop-in AFS60A replacements (fully mechanically & electrically compatible)
| 代替機種 | 違いの説明 | 該当するシナリオ |
| AFS60A-BFNB262144 | Only difference in cable outlet angle; 15 mm blind hole, プロフィネット, 18 少し | Sufficient installation space for equipment, abundant stock |
| AFS60A-BDNB262144 | Slight adjustment to flange mounting holes, all other specs identical | Mass replacement of legacy equipment |
| AFS60A-BGNB262144 | Axial straight M12 connectors for tidier wiring | Axial cable routing inside control cabinets |
- Upgraded AFM60A Models (Multi-turn version, universal hardware mounting)
AFM60A-BHNB018X12
同一 15 mm blind hole, PROFINET interface, 18-ビットシングルターン (262,144 ステップ); additional 12-bit multi-turn function (4,096 rotations)
Fully consistent mounting dimensions, flange and connectors; only multi-turn mode needs enabling in programs
Suitable for robots, long-travel gantries and long-stroke servo axes
- New-Generation SICK ANS58 Series (Long-Term Alternative for Stocking)
ANS58-BHNB262144
Official successor product line of SICK; 58 外径 mm (adapter flange available to fit 60 mm mounting holes)
15 mm blind hole, PROFINET V4.2, 18 少し, enhanced diagnostic functions and smaller footprint
利点: shorter lead time, 低コスト, improved shock resistance
Ⅲ. Cross-Brand Compatible Imported Alternatives (Universal Protocol, Imported Equivalents)
- ハイデンハイン
EQN425 512/18bit PROFINET 15 mm blind hollow shaft
18-ビットシングルターン, プロフィネットIO, 60 mm OD blind hole; precision matches SICK, premium alternative for servo machine tools
- ペッパール+フックス (P+F)
RVI58N-018K1R61N-262144 PROFINET 15 mm中空シャフト
60 mm housing, 18 少し, dual M12 Ethernet ports, universal mounting flange, cost-effective imported alternative
- Kübler
8.5888.5422.262144 プロフィネット 15 mm blind hole
All-metal housing IP67, wide temperature range -40~+85 ℃, ideal for heavy-duty and metallurgical equipment
- High-Compatibility Domestic Alternatives (Cost Reduction, Direct Mechanical & Protocol Fit)
- Jinpu (Perfect replica of SICK AFS60)
GMX60-BH15-PN-18
60 外径 mm, 15 mm blind hole clamping flange, dual D-coded M12 PROFINET ports
18-少し 262,144 解決, fully compatible with SICK encoder GSD files (no PLC program modification required)
IP65 protection class; rotational speed and temperature specs equivalent to original manufacturer, price only 1/3 of imported units
- ELCO
EAC60-BH15-PN-18
Same-size blind hole structure, プロフィネットIO, supports standard SICK encoder configuration files
Suitable for mass cost-down replacement on packaging, textile and logistics production lines
- Universal Absolute Bus Models (Customizable Mechanical Interface)
GME60-PN-18, SM60-PN-18; カスタム 15 mm blind hole flanges and dual M12 Ethernet connectors available on demand
- Key Notes for Replacement Selection
- No Protocol Mismatch: The original model uses PROFINET; EtherCAT/SSI/EtherNet/IP encoders cannot be directly replaced
- Core Mechanical Matching Mandatory: Confirm BH 15 mm blind hollow shaft structure; ソリッドシャフト / through-hole shaft cannot be directly installed
- Connector Wiring: Original unit equipped with dual D-coded M12 Ethernet ports; replacement models must feature built-in dual-port switches
- PLC Programming: Original or replicated domestic models reuse existing GSD files; third-party brands require importing matching GSD files
- Precision Matching: 18-少し (262,144) resolution is mandatory; 16-bit models lead to insufficient positioning accuracy
- Selection Priority Recommendations
- Zero commissioning, unlimited budget: AFS60A-BFNB262144 (direct same-series OEM replacement)
- Multi-stroke travel required: AFM60A-BHNB018X12
- Long-term mass cost reduction: Domestic GMX60-BH15-PN-18
- Mid-budget imported equivalent: Pepperl+Fuchs RVI58N PROFINET Series
Complete SICK AFS60 Series Model System (Single-Turn Absolute Encoders, 60 mm OD, including full branches of original model AFS60A-BHNB262144)
- モデルのコーディング規則 (All models follow this concatenation rule)
AFS60A X X X X Resolution
- 1st X: シャフト構造
S: 中実シャフト
B: ブラインド中空シャフト (original BH prefix model)
T: 中空シャフト貫通
- 2nd X: シャフト径
Solid Shaft S Series
S1: Servo flange 6 mmソリッドシャフト
S4: End-face flange 10 mmソリッドシャフト
Blind Hole B Series (Original Model Family)
BD: 10 mm blind hole
なれ: 12 mm blind hole
BH: 15 mm blind hole (original model BH)
BF: 15 mm blind hole, different cable elbow angle
BG: 15 mm blind hole, axial straight connectors
Through Hole T Series
TD: 10 mm through hole
TE: 12 mm through hole
TH: 15 mm through hole
- 3rd X: 通信プロトコル
あ: SSI serial interface
N: プロフィネット (original model N)
E: EtherCAT
私: イーサネット/IP
- 4th X: Cable Connector Form
SSI Interface (あ)
あ: Radial M23 12-pin male connector
産業用イーサネット (N/E/I)
B: Dual D-coded M12 Ethernet ports (標準バージョン, original model B)
C: Single M12 Ethernet port + separate power M12 connector
- Suffix Resolution (マックス. 18 bit = 262,144 for AFS60A)
65536 (16 少し), 131072 (17 少し), 262144 (18 少し)
- Full Model List by Category (Standard stocked models, only mainstream 18-bit 262,144 variants listed)
カテゴリ 1: PROFINET Bus (Suffix NB, same communication as original model)
1.1 Blind Hollow Shaft B-XXNB-262144 (Same mechanical structure as equipment, 直接交換)
- AFS60A-BDNB262144 |10 mm blind hole, プロフィネット, dual M12
- AFS60A-BENB262144 |12 mm blind hole, プロフィネット, dual M12
- AFS60A-BHNB262144 |15 mm blind hole, プロフィネット, dual M12 (オリジナルモデル)
- AFS60A-BFNB262144 |15 mm blind hole, プロフィネット, different cable bend angle, top pick for direct replacement
- AFS60A-BGNB262144 |15 mm blind hole, プロフィネット, axial straight M12 connectors
1.2 Solid Shaft S-XXNB-262144
- AFS60A-S1NB262144 |6 mm servo solid shaft
- AFS60A-S4NB262144 |10 mm end-face solid shaft
1.3 Through Hollow Shaft T-XXNB-262144
- AFS60A-TDNB262144 |10 mm through hole
- AFS60A-TENB262144 |12 mm through hole
- AFS60A-THNB262144 |15 mm through hole
カテゴリ 2: EtherCAT Bus (Suffix EB, BH equivalent AFS60A-BHEB262144)
- AFS60A-BDEB262144 |10 mm blind hole
- AFS60A-BEEB262144 |12 mm blind hole
- AFS60A-BHEB262144 |15 mm blind hole EtherCAT
- AFS60A-BFEB262144 |15 mm blind hole elbow cable outlet
- AFS60A-BGEB262144 |15 mm blind hole straight cable outlet
- AFS60A-S1EB262144 |6 mm solid shaft
- AFS60A-S4EB262144 |10 mm solid shaft
- AFS60A-TDEB262144 / TEEB / THEB Full through-hole size range
カテゴリ 3: EtherNet/IP Bus (Suffix IB)
- AFS60A-BDIB262144
- AFS60A-BEIB262144
- AFS60A-BHIB262144 |15 mm blind hole EtherNet/IP
- AFS60A-BFIB262144 / BGIB262144
- Full solid/through-hole range S1IB/S4IB, TDIB/TEIB/THIB
カテゴリ 4: SSI Serial Interface (Suffix AA, イーサネットなし)
Resolution options: 65536/131072/262144; only 18-bit models listed:
- AFS60A-BDAA262144
- AFS60A-BEAA262144
- AFS60A-BHAA262144 |15 mm blind hole SSI
- AFS60A-S1AA262144 / S4AA262144
- AFS60A-TDAA/TEAA/THAA262144
Ⅲ. Multi-Turn Derivative Series with Identical Housing (AFM60A, fully mechanically interchangeable with AFS60A)
AFM60A = same outer dimensions as AFS60A plus 12-bit multi-turn function (4,096 rotations); consistent model rule, suffix format 018X12:
AFM60A-BHNB018X12 (15 mm blind hole PROFINET multi-turn, perfect mechanical compatibility with equipment)
AFM60A-BHEB018X12 (EtherCAT multi-turn)
AFM60A-BHIB018X12 (EtherNet/IP multi-turn)
- Direct Mechanical Replacements for Original AFS60A-BHNB262144 (15 mm Blind Hole + プロフィネット)
- AFS60A-BFNB262144 (Most common stocked variant, different cable outlet angle, no installation or program modification required)
- AFS60A-BGNB262144 (Axial straight connectors, suitable for confined cable routing space)
- AFM60A-BHNB018X12 (Multi-turn version, fully matching mechanical dimensions; enable multi-turn mode in program only)
- Critical Reminders for Model Selection
- No Cross-Protocol Substitution: Original suffix NB = PROFINET; cannot directly replace EB(EtherCAT)/IB(EtherNetIP)/AA(SSI) models
- Mandatory Shaft Diameter Match BH=15 mm Blind Hole: BD(10 mm)/なれ(12 mm)/T through-hole/S solid shaft flanges have incompatible mounting cutouts
- Fixed resolution 262,144 (18 少し); 16/17-bit variants degrade positioning accuracy and cannot be directly used for servo equipment
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