Technical File of Chint CJX2-6511 + NR2-93
Chint CJX2-6511 + NR2-93 is a standard electromagnetic starter combination, consisting of a CJX2-6511 AC 접촉기 and an NR2-93 thermal overload relay. It is mainly used for remote control, overload and phase failure protection of AC motors, and is widely applied in industrial automation and electrical control systems.
- 모델 해석
| 요소 | 모델 | 의미 |
| 접촉기 | CJX2-6511 | CJX2: 시리즈 코드 (based on Schneider LC1-D technology) |
| 65: Rated current of main contacts is 65A | ||
| 11: 보조 접점 구성 (1 평상시 열려 있음 + 1 평상시 닫혀 있음) | ||
| 열 과부하 릴레이 | NR2-93 | NR2: 시리즈 코드 |
| 93: Frame size is 93A (adjustable current range: 23-93에이) | ||
| /지: With manual/automatic reset selection (표준 구성) |
- 핵심 기술 매개변수
- CJX2-6511 AC Contactor
| 매개변수 항목 | 사양 값 | 비고 |
| 정격 작동 전압 | 690뷔와 | 50/60헤르츠 |
| 정격 작동 전류 | 65에이 | Under AC-3 utilization category and 380V condition |
| 정격 절연 전압 | 690다섯 | – |
| 정격 임펄스 내전압 | 6kV | – |
| Control Coil Voltage | 24V/36V/110V/220V/380V AC | 선택 과목, 220V/380V are common choices |
| 주요 접점 구성 | 3아니요 (3 평상시 열림) | For making and breaking the main circuit |
| Auxiliary Contact Configuration | 1아니요 + 1NC | For interlocking of control circuits |
| 기계적 수명 | ≥ 10 백만 개의 작업 | – |
| 전기적 수명 | ≥ 1 백만 개의 작업 | Under AC-3 utilization category |
| 장착 방법 | 나사 장착 / 35mm 표준 DIN 레일 | Compatible with DIN rail |
| 주변 온도 | -5℃ ~ +40℃ | 24-hour average temperature ≤ +35℃ |
- NR2-93 Thermal Overload Relay
| 매개변수 항목 | 사양 값 | 비고 |
| 정격 작동 전압 | 690뷔와 | 50/60헤르츠 |
| 프레임 크기 | 93에이 | – |
| Adjustable Current Range | 23-32에이, 30-40에이, 37-50에이 | 다양한 사양 사용 가능, matched with 65A contactor |
| 48-65에이, 55-70에이, 63-80에이 | ||
| 80-93에이 | ||
| 여행 클래스 | 10에이 | Overload protection characteristic (tripping time is 2-10 seconds at 10 정격 전류의 배) |
| 보호 기능 | 과부하 보호 + 위상 오류 보호 | Three-phase bimetallic strip structure |
| 재설정 방법 | Manual/automatic selectable | Standard configuration is /Z type |
| 장착 방법 | Plug-in mounting with CJX2 contactor | Can be mounted independently |
| Ambient Temperature Compensation | 예 | Ensures protection accuracy under different ambient temperatures |
III. 기능적 특징
- Features of CJX2-6511 Contactor
High-performance Contacts: Silver alloy contacts with excellent conductivity, strong arc erosion resistance and long service life.
Low-noise Design: Optimized electromagnetic system to reduce noise during pull-in and release.
모듈형 구조: Expandable auxiliary contacts for flexible installation.
안전하고 신뢰할 수 있는: GB/T를 준수합니다. 14048.4 and IEC/EN 60947-4-1 표준, with short-circuit protection coordination capability.
넓은 전압 적응성: Control coil is compatible with multiple voltage levels to meet the requirements of different control circuits.
- Features of NR2-93 Thermal Overload Relay
포괄적인 보호: Provides both overload and phase failure protection to prevent motor burnout due to phase loss operation.
온도 보상: Maintains stable protection characteristics when ambient temperature changes.
Action Indication: Clear trip status indication for easy fault troubleshooting.
Flexible Reset: Manual/automatic reset selection to adapt to different control requirements.
Plug-in Mounting: Perfectly matched with CJX2 contactor for quick installation and space saving.
- Advantages of the Combined System
Integrated Control and Protection: The contactor is responsible for circuit on/off and motor starting, while the thermal overload relay provides overload/phase failure protection, forming a complete control and protection unit.
Standardized Design: Complies with international standards and can be seamlessly integrated with other electrical components.
쉬운 유지보수: Modular structure allows easy component replacement and reduces maintenance costs.
- 적용범위
- 모터 제어: Suitable for frequent starting, 멎는, forward and reverse rotation control of three-phase AC motors with power below 30kW (380다섯).
- 산업용 장비: General machinery such as fans, 물 펌프, 압축기, conveyors and machine tools.
- Building Electrical Engineering: 중앙 에어컨 시스템, fire pumps and elevator control systems.
- 기타 애플리케이션: Long-distance controlled power transmission and distribution systems, and electrical circuits requiring overload protection.
- 선택 권장 사항
- Basic Selection Principles
Contactor Selection: The rated current of main contacts shall be ≥ 1.2-1.5 times the rated current of the motor (유도 부하).
Thermal Relay Selection: The adjustable current range shall cover the rated current of the motor (usually set to 0.95-1.05 times the rated current of the motor).
코일 전압: Selected according to the power supply of the control circuit, 220V or 380V AC are commonly used.
- Motor Power Matching Table (380다섯)
| 모터 파워 | 정격전류 | Recommended Thermal Relay Specification | 응용 시나리오 |
| 18.5kW | 37에이 | NR2-93/Z 37-50A | General load |
| 22kW | 44에이 | NR2-93/Z 37-50A | General load |
| 30kW | 60에이 | NR2-93/Z 48-65A | 무거운 짐, 빈번한 시작 |
| 37kW | 74에이 | NR2-93/Z 63-80A | Derating required (65A contactor is close to the limit) |
- 설치 및 사용상의 주의사항
Mounting Direction: The contactor and thermal overload relay can be installed horizontally or vertically, with an inclination angle not exceeding 5°.
배선사양: The terminals of the main circuit shall be tightened to avoid heating; the cross-sectional area of the control circuit wire shall be ≥ 1.5mm².
환경 요구 사항: 습기가 많은 곳에는 설치를 피하세요, 먼지가 많거나 부식성 가스 환경; 고도 ≤ 2000m.
보호 조정: Must be used with circuit breakers to provide short-circuit protection.
- 문제 해결
| 결함 현상 | 가능한 원인 | 솔루션 |
| 접촉기가 당겨지지 않음 | 1. Low coil voltage/phase loss | 1. Check the power supply voltage to ensure it is within 10% 정격값의 |
| 2. Burned-out coil | 2. Measure the coil resistance and replace the coil if abnormal | |
| 3. 기계적 방해 | 3. Check the iron core and mechanism to remove foreign objects | |
| 4. Open circuit in control circuit | 4. Check the wiring of the control circuit and repair the open circuit | |
| Loud noise after contactor pulls in | 1. Oil stain/dust on iron core end face | 1. Clean the iron core end face |
| 2. Broken short-circuit ring | 2. Replace the iron core or contactor | |
| 3. Voltage fluctuation | 3. Stabilize the power supply voltage | |
| 접촉 과열/절제 | 1. 느슨한 배선 | 1. Tighten the wiring terminals |
| 2. Severe contact wear | 2. Replace the contacts or contactor | |
| 3. 초과 적재 | 3. Check the load and replace with a contactor of larger capacity if necessary | |
| 4. High operating frequency | 4. Reduce the operating frequency or select a contactor suitable for AC-4 utilization category | |
| Frequent tripping of thermal overload relay | 1. Excessively small adjustable current | 1. Adjust the adjustable current to the rated current of the motor |
| 2. 모터 과부하 | 2. Check the motor load and eliminate faults | |
| 3. Phase loss operation | 3. Check the wiring of the main circuit and repair the phase loss | |
| 4. 높은 주변 온도 | 4. Improve ventilation conditions and reduce the ambient temperature | |
| Thermal overload relay fails to trip | 1. Excessively large adjustable current | 1. Adjust the adjustable current |
| 2. 손상된 발열체 | 2. Replace the thermal overload relay | |
| 3. Jammed trip mechanism | 3. Check and repair the trip mechanism |
Ⅶ. Substitution and Compatibility
| 요소 | 친트 모델 | Compatible/Alternative Model | 비고 |
| 접촉기 | CJX2-6511 | Schneider LC1-D6511 | Compatible in mounting dimensions and electrical parameters |
| Delixi CDM1-6511 | |||
| ABB A16-30-11 | |||
| 열 과부하 릴레이 | NR2-93 | Schneider LRD3363 | Similar protection characteristics; attention shall be paid to matching of mounting methods |
| Delixi JR28-93 | |||
| ABB TA25DU |
Ⅷ. 요약
Chint CJX2-6511 + NR2-93 is a cost-effective and highly reliable motor control and protection solution, especially suitable for frequent starting and protection applications of small and medium-sized motors. 모듈식 디자인, standardized interface and comprehensive protection functions make it an ideal choice in the field of industrial automation. 선택 중, it is necessary to choose the appropriate adjustable current specification of the thermal overload relay and the coil voltage of the contactor according to the motor power, rated current and control requirements.
Service Life Details of Chint CJX2-6511 + NR2-93
The service life of the Chint CJX2-6511 + NR2-93 combination shall be comprehensively evaluated from three dimensions: 기계적 수명 (no-load operation times), 전기적 수명 (on-load operation times) and actual service life, which is also affected by various factors such as operating conditions and maintenance level.
- Officially Nominal Life Parameters
- CJX2-6511 AC Contactor
| Life Type | 표준값 | Test Condition |
| 기계적 수명 | ≥ 10 백만 개의 작업 | Operation under no-load and rated coil voltage |
| 전기적 수명 | ≥ 600,000 운영 (AC-3 활용 카테고리) | Controlling three-phase asynchronous motor under 380V and rated operating current of 65A |
| 전기적 수명 | ≥ 100,000 운영 (AC-4 utilization category) | Frequent starting/reversing/braking conditions with larger current |
- NR2-93 Thermal Overload Relay
| Life Type | 표준값 | Test Condition |
| 기계적 수명 | ≥ 1 백만 개의 작업 | Operation under no-load and rated control voltage |
| 전기적 수명 | ≥ 100,000 운영 | Operation of control circuit under rated working conditions |
| Heating Element Life | Long-term stable (~에 대한 10 연령) | Normal use without frequent overload tripping |
- Key Factors Affecting Service Life
- Factors Affecting Contactor Life
요인 Influence Mechanism Influence Degree 작동 주파수 Frequent operation accelerates mechanical wear and contact ablation 높은 (if the frequency is doubled, the life may be halved) 부하 유형 The life of AC-4 load (frequent starting/reversing) ~이다 60-80% lower than that of AC-3 load 높은 Voltage Fluctuation Overvoltage causes coil overheating, and undervoltage causes contact bouncing Medium-High 환경 조건 온도 > 40℃, 습기, dust and corrosive gas accelerate aging 중간 장착 방법 Non-vertical installation (inclination > 5°) affects heat dissipation and mechanical action 낮은 Maintenance Level Regular cleaning and terminal tightening can extend the service life 중간 Factors Affecting Thermal Overload Relay Life
| 요인 | Influence Mechanism | Influence Degree |
| Overload Frequency | Frequent overload tripping causes fatigue of bimetallic strips | 높은 |
| Adjustable Current | Excessively small adjustable current leads to unnecessary tripping | 중간 |
| 주변 온도 | High temperature affects protection accuracy and component life | 중간 |
| 제어 회로 전압 | Overvoltage causes ablation of control contacts | 낮은 |
III. Life Estimation in Practical Application
- Calculation of Actual Contactor Life (예)
Assumed working conditions: AC-3 활용 카테고리, 100 operations per day, 300 working days per year
Theoretical electrical life: 600,000 운영
Annual operation times: 100 operations/day × 300 days = 30,000 operations/year
Expected service life: 600,000 ¶ 30,000 = 20 연령 (ideal working conditions)
If it is AC-4 utilization category with 200 operations per day:
Theoretical electrical life: 100,000 운영
Annual operation times: 200 × 300 = 60,000 operations/year
Expected service life: 100,000 ¶ 60,000 = about 1.7 연령 (severe working conditions)
- Estimation of Actual Thermal Overload Relay Life
Control Contact Life: With 50 operations per day, the theoretical 100,000 operations can last for about 5.5 연령.
Heating Element Life: Under normal use (less than 5 overload trips per month), it can work stably for 8-10 연령.
Overall Life: Usually determined by the life of the contactor; the thermal overload relay can be replaced as a wearing part.
- Practical Suggestions for Extending Service Life
- Selection Optimization
The rated current of the contactor shall be ≥ 1.2-1.5 times the rated current of the motor.
For frequent starting/reversing conditions, select AC-4 dedicated contactors or use them with derating.
- Installation and Usage Specifications
Install vertically with good ventilation; control the ambient temperature within -5℃ ~ +40℃.
Keep the control coil voltage stable within ±10% of the rated value.
Set the adjustable current of the thermal overload relay to 0.95-1.05 times the rated current of the motor.
- 유지 관리 조치
Regularly clean the contacts and iron core to remove dust and oil stains.
Check the wiring terminals to prevent loosening and heating.
After 3-5 years of operation of the contactor, the contacts and coil can be replaced.
When the thermal overload relay trips frequently, check the motor load and main circuit.
- 요약
Under standard working conditions (AC-3, 100 operations per day), the electrical life of the contactor in the Chint CJX2-6511 + NR2-93 combination is about 20 연령, and the mechanical life far exceeds the actual service demand; the overall life of the thermal overload relay is about 10 연령. The actual service life mainly depends on the operating frequency, load type and maintenance level, and may be shortened to 1-2 years under severe working conditions. Through reasonable selection, standardized use and regular maintenance, the service life of the equipment can be effectively extended and the replacement cost can be reduced.
접촉기,회로 차단기,태양광 인버터,전기 계량기,태양 전지









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