Baumer FHDK13P1099S9A Photoelectric Sensor

Model Code Decomposition (Baumer FHDK Series Naming Convention)

FHDK13P1099S9A

1. FHDK: Diffuse sensor with background suppression

Triangulation principle background suppression diffuse photoelectric sensor (minimizes interference from object color and background)

2. 13: Housing series (MINOS 13 compact rectangular housing, dimensions 12.4 × 37 × 34.5 mm)
3. P: PNP output
4. 1099: Optical specification, sensing range, light source, customized firmware code
5. S9A: Electrical connection configuration → M8 4-pin straight connector

Important Note: FHDK13P1099S9A is an OEM customized model. No fully identical standard version is available in Baumer public datasheets; it is exclusively supplied for original equipment manufacturers.

2. General Basic Specifications of FHDK13 Series (Same Housing Reference)

3. Pin Assignment (Standard M8 4-pin)
4. BN (Brown): +Vs DC10~30V
5. BK (Black): PNP signal output
6. BU (Blue): 0V GND
7. WH (White): Function control wire (Teach-in / Light-on / Dark-on switching)
8. Direct Replacement Options

Option 1: Standard Universal Replacement (Fully hardware compatible; confirm sensing range before use)

FHDK 13P5101/S9A

Identical housing, mounting dimension, M8 4-pin connector and PNP output;

Standard adjustable background suppression with qTeach function;

Risk: The effective sensing range may differ from customized 1099 version; calibration is required before commissioning.

Option 2: Upgraded Compatible Series (Similar dimension, alternative selection)

FHDK14P series (slightly larger housing, inconsistent mounting hole layout, not recommended for direct swap)

5. Selection & Operation Pitfall Tips
6. Customized model cannot be purchased as standard stock: FHDK13P1099S9A is commonly fitted on printing, packaging and textile machinery. Confirm the effective sensing range (core parameter) with your supplier;
7. Avoid highly reflective metal or glossy background close to BGS sensors to prevent false triggering;
8. Prevent oil contamination and dust accumulation on the red light lens for long-term operation;
9. Three critical parameters to verify for interchange: effective sensing range, PNP output, M8 straight connector.

Domestic Replacement List for Baumer FHDK13P1099S9A

Basic Matching Criteria:

Baumer FHDK13 series: Compact square BGS background suppression diffuse sensor, red LED, M8 4-pin straight connector, PNP output, 4-wire (white wire for light/dark-on switch & teach-in), housing 12.4×37×34.5 mm, M3 mounting holes, IP67, DC10~30V

Note: FHDK13P1099S9A is OEM customized. Confirm original effective sensing range prior to procurement!

1. Top Recommended Models (High dimensional compatibility, M8 4-wire, light/dark-on switch, minimum modification)
2. F&C BGS-E30P-E4 (Preferred stable industrial option)

Model: BGS-E30P-E4 (PNP, M8 4-pin plug)

Detection: Triangulation BGS background suppression

Dimension: 12×32×31mm; mounting holes nearly match FHDK13; original bracket reusable

Interface: M8 4-pin straight connector, 4-wire; NO/NC switchable

Light Source: Red LED

Power Supply: DC12~24V, short-circuit & reverse polarity protection, IP67

Sensing Range: 3~295mm adjustable (multiple versions available)

✅ Advantages: Widely adopted in automation equipment, strong EMC immunity, competitive replacement cost

2. LANBAO PSE-YCxxDPBR-E3

Available variants:

PSE-YC10DPBR-E3 (100mm)

PSE-YC25DPBR-E3 (250mm)

PSE-YC35DPBR-E3 (350mm)

Output: PNP, M8 4-pin connector, 4-wire NO/NC switchable

Dimension: 10.6×32.5×20mm; slightly narrower housing, minor bracket adjustment needed

✅ Advantages: Listed manufacturer, consistent batch quality, suitable for mass replacement

3. ELCO OS10-AKxxxCP6Q8

OS10-AK150CP6Q8 (150mm) / OS10-AK350CP6Q8 (350mm)

PNP, M8 4-pin, BGS background suppression

Dimension:12×34×31mm, mounting pitch close to original Baumer

✅ Advantages: European standard design, pin definition highly consistent with imported sensors

2. Laser Alternative (Smaller light spot, less color influence, for tiny workpiece detection)

HEAYI ZL-B12P-M8

Model: ZL-B12P-M8 PNP

Light Source: 650nm red laser, tiny light spot

Sensing Range:5~100mm

M8 4-pin plug, BGS background suppression

⚠️ Limitation: Limited maximum sensing range, only for short-distance applications

3. Cost-Effective General Alternatives (Budget option for standard working conditions)

BOJKE BG-20P-M8 / BG-100P-M8

PNP output, M8 connector, 4-wire light/dark-on switch

BGS background suppression, red LED

Dimension 12×35mm, M3 mounting holes

✅ Suitable for packaging, conveyor and general part detection; Not recommended for heavy EMC interference environments such as welding workshops

STAB STAB-40PBGS-M8

PNP, M8 connector, background suppression diffuse

Adjustable sensing range:60~400mm

⚠️ Slightly taller housing; verify installation space constraints

4. Critical Wiring Reminder

Original Baumer M8 4-pin assignment:

1. Brown: +24V
2. Black: PNP signal output
3. Blue: 0V
4. White: Function wire (Light-on / Dark-on, Teach-in)

👉 Pin 4 definition varies among domestic brands! Confirm pinout with supplier before delivery to avoid component burnout after power-up.

5. Replacement Commissioning Guidelines
6. Priority parameter check: Original effective sensing range (e.g.5–120mm or 20–200mm). Mismatched range leads to malfunction directly;
7. Original sensor supports Teach-in calibration via control wire. Some domestic alternatives adopt potentiometer adjustment with different operation procedures;
8. For working conditions with reflective metal background, select triangulation BGS type instead of ordinary diffuse sensors;
9. IO-Link Notice: Certain batches of FHDK13P1099S9A support IO-Link. All models listed above do NOT support IO-Link. Select IO-Link capable versions if bus communication is required.
10. Quick Selection Guide

Printing & packaging production lines → F&C BGS-E30P-E4

Mass deployment requiring stable consistency → LANBAO PSE-YCxxDPBR-E3

Tiny workpiece detection requiring small light spot → HEAYI ZL-B12P-M8 Laser Version

Application Scenarios for Baumer FHDK13P1099S9A

Precondition: Core Characteristics

FHDK13P1099S9A: Compact square triangulation BGS diffuse photoelectric sensor, red LED, M8 4-pin 4-wire PNP, Teach-in function, IP67, MINOS13 compact housing. OEM customized model widely equipped on high-end imported automation machinery.

Core strengths: Suppresses interference from metal/plate background, low sensitivity to target color, fast response, suitable for confined installation space.

1. Main Industries & Typical Working Conditions (Most Common Application Fields)
2. Printing & Labeling Machinery (Highest Adoption)

✅ Detection Points:

Web paper & self-adhesive label presence detection, material tail warning

Sheet / label position confirmation & missing material detection at die-cutting station

Web transport monitoring & sheet separation for laminators

Label passing detection on labelers

Working Condition Pain Points: Metal frames and black machine base act as background; ordinary diffuse sensors trigger false signals easily. Paper features varied black/white colors, requiring BGS technology.

2. Packaging Machinery (Food, Daily Chemical, Pharmaceutical Packaging)

✅ Detection Points:

Incoming detection of reflective plastic bags & aluminum foil pouches

Carton / medicine box position counting & missing box detection on conveyor

Material falling detection on vertical form fill seal machines

Carton position confirmation for case sealers

WorkingCondition Features: Metal rollers and brackets behind conveyor need background reflection suppression.

3. Lithium Battery & New Energy Equipment

✅ Detection Points:

Web presence detection for separator & electrode unwinding

Position detection of battery carriers and pallets

Presence detection of small plastic fixtures and insulation sheets

⚠️ Notes: Avoid direct strong light exposure; regularly clean lens under dusty conditions.

4. Textile Machinery

✅ Detection Points:

Roll material end detection & breakage alarm for fabric rolls

Conveyance detection of woven tape and elastic band

Workpiece position sensing for sewing equipment

5. Electronic Assembly & 3C Automation

✅ Detection Points:

Presence detection of small PCB and plastic components

Component incoming confirmation for carrier tape

Fixture position & empty tray identification

Advantage: Compact size for installation inside narrow modules.

6. Logistics Conveying & Sorting Equipment

✅ Detection Points:

Small part counting and goods position detection on light-duty conveyors

Workpiece presence detection at diverting channels

2. General Detection Functions (Unified Logic for All Scenarios)
3. Object Presence / Position Detection (Most common): Verify if target enters preset sensing zone, ignore machine housing and metal support background;
4. Material Presence & Missing Material Alarm: Distinguish loaded / empty status;
5. Product Counting: High-speed counting on running conveyor (response time ≤0.5ms);
6. Target-background Differentiation: Applicable when distance difference between target and background is small, where ordinary diffuse sensors fail.
7. Unsuitable Application Scenarios (Selection Red Lines)
8. Detection of transparent film & transparent glass: Red-light BGS performs poorly on ultra-thin transparent objects; laser type or ultrasonic sensor is recommended;
9. Continuous varying target distance or precise distance measurement required: Only switch signal output, no distance value feedback;
10. Continuous welding arc light & heavy electromagnetic interference: Add light shielding structure or upgrade high-immunity sensors;
11. Workpiece stays extremely close to sensor lens for long term: Blind zone must be verified against customized model parameters;
12. IO-Link bus communication required: Most OEM customized FHDK13P1099S9A versions do not support IO-Link.
13. Domestic Alternative Matching Suggestions by Application
14. Printing & Packaging Equipment (First Choice)

F&C BGS-E30P-E4, matched dimension, NO/NC switchable, original brackets reusable

2. Lithium Battery & Precision 3C Automation

LANBAO PSE-YCxxDPBR-E3, excellent EMC anti-interference performance

3. Tiny workpiece detection requiring small light spot

HEAYI ZL-B12P-M8 (Laser BGS)

5. Commissioning Reminders After Replacement

Original sensor supports Teach-in background calibration via white control wire.

Some domestic alternatives adopt potentiometer distance adjustment with different operation methods. Complete 3 steps before startup:

① Confirm effective sensing range;

② Verify M8 pin assignment;

③ Recalibrate detection threshold to avoid false detection after startup.