PILZ Safety Relay 750104 PNOZ s4 - Contactor,circuit breaker,solar inverter,electric meter,solar batteries

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 PILZ Safety Relay 750104 PNOZ s4 - Contactor,circuit breaker,solar inverter,electric meter,solar batteries

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 PILZ Safety Relay 750104 PNOZ s4

Independent safety relay of PILZ PNOZsigma series, 24VDC power supply, 3NO+1NC+1SO output. Compliant with safety levels PL e / Cat.4 / SIL 3, suitable for safety loop monitoring such as emergency stop, safety door and safety light curtain. Model Segment Definition Model Segment Meaning Description 750104 Order No. Exclusive official identification code of PILZ PNOZ ...

  • Product Details

Independent safety relay of PILZ PNOZsigma series, 24VDC power supply, 3NO+1NC+1SO output. Compliant with safety levels PL e / Cat.4 / SIL 3, suitable for safety loop monitoring such as emergency stop, safety door and safety light curtain.

  1. Model Segment Definition
Model SegmentMeaningDescription
750104Order No.Exclusive official identification code of PILZ
PNOZProduct SeriesStandard safety relay series mark of PILZ
s4Model Suffixs = Sigma series; 4 = channel configuration (3 safety outputs + 1 auxiliary output)
24VDCSupply VoltageDC 24V (wide range: 18–28V)
3 n/o 1 n/cContact Configuration3 normally open safety contacts + 1 normally closed auxiliary contact
  1. Core Specification Parameter Table
Parameter CategoryTechnical IndexRemarks
Basic Parameters
Supply Voltage24VDC (-15%/+10%)18–28V DC
Power Consumption≈2.5WOperating status
Dimensions22.5mm(W) × 90mm(H) × 65mm(D)DIN rail mounting, space-saving
WeightApprox. 120g
Safety Performance
Safety LevelPL e / Cat.4 (EN ISO 13849-1)Highest safety level
Safety IntegritySIL 3 (IEC 61508)Applicable to high-risk scenarios
Response Time≤150msFast cut-off of safety loop
Input Configuration
Input TypeDual-channel safety inputS11-S12, S21-S22
Input FunctionSupport single/dual-channel wiring, with/without inter-contact short-circuit detectionSwitchable via side knob
Reset ModeManual / Automatic optionalAdjust by red knob (A=Auto, ↑=Rising-edge Manual)
Output Configuration
Safety Output3NO (13-14, 23-24, 33-34)Forced guided contacts; 6A/240VAC AC-1, 6A/24VDC DC-1
Auxiliary Output1NC (41-42)6A/240VAC AC-1, 6A/24VDC DC-1
Semiconductor Output1SO (Y32)PNP type, max. 0.5A, for status feedback
Environmental Conditions
Operating Temperature-25℃ ~ +55℃
Storage Temperature-40℃ ~ +85℃
Protection ClassIP20To be installed in control cabinet above IP54
Vibration / Shock Resistance10-55Hz/1mm, 15g/11msCompliant with industrial environmental standards
  1. Accessory List & Installation Guidelines

3.1 Standard Package Contents

– PNOZ s4 safety relay main unit (750104)

– Plug-in screw terminal module (pre-installed)

– Product manual (including wiring diagram)

– Mounting clip (for DIN rail)

3.2 Optional Accessories

Part No.NameFunction
750900PNOZ s pIEPositive voltage pulse extension module
750910PNOZ s nIENegative voltage pulse extension module
750100PNOZ s baseBase extension module
750101PNOZ s coverProtective cover

3.3 Installation Key Points

Mounting Type: Standard DIN 35mm rail mounting, snap-fit fixation

Wiring Method: Plug-in spring terminal; wire cross-section 0.5–2.5mm², max. torque 0.8Nm

Spacing Requirement: Reserve ≥5mm left/right, ≥10mm up/down for heat dissipation

Wiring Specification: Separate safety loop and power loop wiring to avoid electromagnetic interference

  1. Wiring Schematic (Core Loop)

[24VDC+] ──┬─── [A1] Relay Power Positive

[24VDC-] ──┴─── [A2] Relay Power Negative

Emergency Stop Button (NC) ── [S11] ──┬─── [S12]

Safety Door Contact (NC) ── [S21] ──┴─── [S22]

Reset Button ──┬─── [S34] Reset Loop

[S33] ─────────┘

Safety Output:

[13] ── [14] NO Contact 1 (Main Loop)

[23] ── [24] NO Contact 2 (Control Loop)

[33] ── [34] NO Contact 3 (Alarm Loop)

Auxiliary Output:

[41] ── [42] NC Contact (Fault Indication)

Status Feedback:

[Y32] ── PNP Semiconductor Output (PLC Signal Input)

Note: Select single/dual-channel mode and short-circuit detection function according to actual safety requirements.

  1. Functions & Application Scenarios

5.1 Core Functions

  1. Dual-channel Redundant Monitoring: Dual-channel input circuit design, safely cutting off output upon fault.
  2. Inter-contact Short-circuit Detection: Optional function to prevent safety failure caused by contact adhesion.
  3. Forced Guided Contacts: Safety output contacts adopt forced guided structure to ensure reliable disconnection.
  4. Self-diagnosis Function: Real-time internal circuit monitoring; cut off output and indicate fault immediately when abnormal.
  5. Flexible Reset Mode: Support automatic reset (power-on reset) and manual reset (rising-edge trigger).

5.2 Typical Application Scenarios

Application FieldApplicable EquipmentSafety Function
Machine Tool IndustryMachining Center, CNC LatheEmergency stop button & safety door monitoring
Automated Production LineAssembly Line, Conveyor SystemSafety light curtain, safety mat, two-hand control device
RoboticsIndustrial Robot WorkstationSafety fence & emergency stop loop
Packaging EquipmentPackaging Machine, PalletizerProtective door & safety interlock
Logistics EquipmentAutomated Warehouse, AGVEmergency stop & safety sensor monitoring
  1. Cross-brand Alternative Comparison Table
BrandModelKey ParametersCompatibilityPrice Range
PILZ (Original)750104 PNOZ s424VDC, 3NO+1NC+1SO, PL e/Cat.4/SIL 3100%700–900 CNY
SchneiderXPSAC512124VDC, 3NO+1NC, PL e/Cat.4/SIL 3High500–700 CNY
Siemens3RK3121-1AA1024VDC, 3NO+1NC, PL e/Cat.4/SIL 3High600–800 CNY
WeidmüllerSRB 302424VDC, 3NO+1NC, PL e/Cat.4/SIL 3Medium400–600 CNY
Domestic AlternativeChint NJB1-S424VDC, 3NO+1NC, PL d/Cat.3/SIL 2Medium200–300 CNY
  1. Selection Guidelines & Alternative Solutions

7.1 Selection Mnemonic Rule

Voltage Matching → Contact Quantity → Safety Level → Input Type → Reset Mode → Space Limitation

7.2 Selection Decision Tree

  1. Supply Voltage: Confirm system is 24VDC (750104) or 48–240V AC/DC (750134 / 751134).
  2. Output Requirement: 3NO+1NC+1SO meets most scenarios; choose PNOZ s5 (4NO+1NC) for more contacts.
  3. Safety Level: PL e/Cat.4/SIL 3 is mandatory for high-risk scenarios such as heavy machinery and robotics.
  4. Input Type: Select IN2- mode if short-circuit detection is required; IN2+ if not needed.
  5. Reset Mode: Automatic reset for unattended occasions; manual reset for manned operation areas.

7.3 Recommended Alternative Solutions

  1. Budget Limited: Choose Weidmüller SRB series (cost-effective) or domestic Chint NJB1 series (basic safety level).
  2. System Integration: Siemens 3RK3 series (seamless connection with S7 PLC) or Schneider XPS series (compatible with Modicon PLC).
  3. Function Expansion: Match with PNOZ s pIE / nIE pulse extension modules to realize complex safety logic.
  4. Space Limited: Keep PNOZ s4 (22.5mm narrow design), avoid wide-body models.
  5. Air Freight Compliance & Certification

CE Certification: Compliant with EN ISO 13849-1, IEC 61508, IEC 62061.

Air Freight Judgment: No built-in lithium battery / supercapacitor; belongs to ordinary industrial electronic equipment, no special air freight restrictions.

Packaging Requirement: Anti-static packaging; transport temperature: -40℃ ~ +85℃.

  1. Troubleshooting Quick Reference
Fault PhenomenonPossible CauseSolution
Power Indicator OffPower supply failure, wrong wiringCheck A1/A2 wiring and measure voltage
No Safety OutputOpen input loop, reset not triggeredCheck emergency stop / safety door contacts, confirm reset mode
No Semiconductor OutputOverload, wrong wiringCheck Y32 load (≤0.5A) and confirm PNP polarity
Fault Indicator FlashingInternal self-diagnosis faultPower off and restart, check input loop short circuit

PNOZsigma Basic Safety Relay Series — Full Model & Order No. List

Order No.ModelPower SupplyContact Configuration
750101PNOZ s124VDC2NO
750102PNOZ s224VDC3NO
750103PNOZ s324VDC2NO+1NC
750104PNOZ s424VDC3NO+1NC
750105PNOZ s524VDC4NO+1NC
750106PNOZ s624VDC3NO+2NC
750107PNOZ s724VDC4NO
750108PNOZ s824VDC4NO+2NC
751104PNOZ s4 C24VDC3NO+1NC (Pre-assembled spring terminal version)

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