Serie: SIRIUS 3SE5 mechanical position Endschalter (standard position switch, NOT positive-opening safety switch)
✅ Model Code Explanation
3SE5: SIRIUS family of mechanical position switches
3SE51: Metal enclosure, 40mm Breite, konform mit EN 50041
12: 1NEIN + 1NC snap-action contacts
0CH50: Adjustable-length metal lever with φ19mm plastic roller; rotary actuator reversible for left/right mounting
📋 Core Technical Specifications
| Artikel | Parameter |
| USB-Schnittstelle | USB‑A, USB1.1/2.0 full‑speed, USB‑bus‑powered (≈50 mA) |
| Field Side | 2‑wire differential RS‑485, Uni‑Telway protocol dedicated |
| Baudrate | 300 bps‑1 Mbps |
| DIP Rotary Switch | 4‑position rotary switch for point‑to‑point/multidrop,‑TER‑port/other‑port selection |
| LED Indicators | POWER power, TX transmit, RX receive |
| Betriebstemperatur | ‑40~+85℃, DIN‑rail clip‑on mounting support |
| Standard Cable | TSXCRJMD25 (Mini‑DIN8); XBTZ925 required separately for Twido RJ45 port |
| Supported Software | PL7‑Pro, Unity Pro (Control Expert), TwidoSoft |
| Artikel | Spezifikation |
| Kontaktkonfiguration | 1NEIN + 1NC, Schnappverschluss |
| Gehäuse | Metallgehäuse, 40mm Breite |
| Kabeleinführung | M20×1.5 single cable gland |
| Schutzklasse | IP66 / IP67 |
| Bemessungsisolationsspannung Ui | 400V |
| Konventioneller thermischer Strom Ith | 6A |
| AC-15 (24V) | 3A; DC-13 (24V) |
| Mechanische Lebensdauer | 15,000,000 Zyklen |
| Operating Torque | 0.25 Nm |
| Betriebstemperatur | -25℃ ~ +85℃ |
| Aktuator | Telescopic metal lever, φ19mm plastic roller, lever length adjustable from 0~100mm, reversible left/right |
| Gewicht | Ca. 0.3kg |
| Ursprungsland | Deutschland |
| HS-Code | 85365080 |
📌 Product Features
- Modularer Aufbau: Composed of base housing, contact module, rotary actuator head and adjustable lever. Components can be replaced individually. Part numbers: Base 3SE5112-0CA00, actuator head 3SE5000-0AH00, lever 3SE5000-0AA50, contact block 3SE5000-0CA00
- Bidirectional reversal: Rotary head can be switched left or right to adapt to forward/reverse stroke triggering of equipment
- Adjustable lever length, convenient for fine-tuning trigger position on site
- Impact-resistant metal housing, suitable for machine tools, conveyor lines and automation sites
- ⚠️ Wichtiger Hinweis: No positive opening function. NOT permitted for safety protection circuits (z.B. safety gate interlock). Only for general position detection, travel limit and home position feedback signals.
🛠️ Typical Application Scenarios
Conveyor travel limit, machine tool stroke limit, automation frame position detection, mechanical trigger for silo material level, general position feedback of doors (non-safety interlock)
🔁 Substitute & Auswahlreferenz
Same series alternative (different actuator): 3SE5112-0CH01 (fixed-length lever)
Domestic alternative reference: Lecker, Chint, Omron WL series roller lever limit switches (verify contact capacity, mounting dimensions and protection rating)
Model for safety applications: 3SE53xx series (positive-opening safety switches)
⚠️ Installation & Wartungshinweise
- Mounting holes comply with EN50041 standard; reserve buffer stroke for the lever to prevent roller damage from impact
- Properly seal the M20 cable gland to maintain IP67 protection
- Snap-action contacts are not suitable for high-frequency low-level signals; intended for power-type switching signals
- Periodically inspect lever wear and screw tightness; worn rollers allow replacement of actuator assembly alone, full switch replacement unnecessary
Anwendungsszenarien von Siemens 3SE5112-0CH50
⚠️ Important Premise: Standard position switch without positive-opening contacts. Cannot be used for safety gates, safety circuits or emergency stop safety interlock. Only for general position feedback, travel limit and process trigger signals. IP66/IP67, metal housing with adjustable lever, suitable for dusty and humid industrial environments.
- Förderer & Logistikautomatisierung (Am häufigsten)
- Gürtel / Rollenbahnen: Hard mechanical limit at head and tail to prevent trolley/stop block overtravel; position signal sent to PLC for deceleration, stop and direction change
- Transfer carts, shuttle trolleys: Home position locating and end-position detection
- Sortierung & Verpackungslinien: Box-in-place trigger, stop plate position feedback
- Aufzüge & vertical conveying equipment: Upper/lower limit signals for lifting platforms (general limit only; separate safety switch required for safety protection circuit)
- Werkzeugmaschinen & Verarbeitungsausrüstung
- CNC-Maschinen, Bearbeitungszentren: Hard mechanical limit for worktable slides and saddles (backup for soft limit), travel end detection for X/Y/Z axes
- Press brakes, Schere: Slide / material rack in-position signal and stroke end feedback (not for safety protection)
- Holzbearbeitungsmaschinen, Schleifmaschinen: Mobile worktable in-position detection and process switching trigger signals
III. Benutzerdefinierte Automatisierung & Montageausrüstung
- Jigs & fixtures: Clamp closed/open position feedback
- Servo slides, cylinder-driven mechanisms: Mechanical end limit and home position confirmation
- Tooling around robots: Silo baffle and discharge mechanism position detection
Vorteil: 0~100mm adjustable lever length, reversible actuator head for easy on-site fine-tuning of trigger position
- Material Storage & Silo Applications
- Silo gates, flap valves: Vollständig geöffnet / Rückmeldung der vollständig geschlossenen Position
- Warehouse mechanical level detection: Material push plate in-position detection
- Heben, Door & Baumaschinen (General Position Signals)
- Overhead cranes, kleine Hebezeuge: General travel limit for cross/longitudinal carriages (safety ultimate limit must use safety-type switches)
- Factory motorized sliding doors, Rollläden: Vollständig geöffnet / Rückmeldung der vollständig geschlossenen Position (non-safety interlock)
- Hydraulisch / pneumatic actuators: Cylinder end position detection
- Other General Industrial Applications
Drucken & Textilmaschinen: Roller frame and moving frame stroke detection
Wasseraufbereitung & Umweltausrüstung: Baffle and discharge mechanism position signals
General position indication for equipment access doors (⚠️ NOT for safety interlock door switches; safety gates require 3SE53xx positive-opening safety switches)
✅ Selection Checklist (Vermeidung von Fallstricken)
- Adjustable metal lever + φ19 plastic roller, suitable for lateral impact from moving stop blocks; long lever preferred where installation space is ample and trigger position fine adjustment is required
- 1NO+1NC snap-action contacts for PLC DI position signals, AC15/DC13 24V 3A
- Environmental suitability: -25℃~+85℃, IP67, impact-resistant metal housing, ideal for dusty and humid workshops
- ❌ Verbotene Anwendungen: Safety gate interlock, emergency stop safety circuits, ISO13849 safety-related circuits (use 3SE53xx positive-opening safety position switches for these cases)
Voltage Parameters of Siemens 3SE5112-0CH50
This is a mechanical limit switch with no internal power supply required, it is merely passive contacts. Below are the permissible rated switching voltages for contacts:
- Bemessungsisolationsspannung Ui: 400V (maximum withstand voltage)
- AC-15 AC Operating Voltage (induktive Last)
24V und / 125V und / 240V und / 400V und
400V und: 4A; 24/125/240V und: 6A
- DC-13 DC Operating Voltage (induktive Last, most common for PLC DI)
24In DC: 3A (widely used for PLC digital input)
125In DC: 0.55A
250In DC: 0.27A
400In DC: 0.12A
✅ Engineering Selection Notes
PLC DI digital signal: DC24V, voll kompatibel, the most common usage of this model
Also applicable for AC220V circuits to switch high-power loads
Passive dry contacts, no power supply needed for the switch body
Mounting Dimensions of Siemens 3SE5112-0CH50 (EN50041 40mm Metal Housing)
Referenz: Siemens original datasheet; dimensions separated for housing without lever and full assembly with lever
- Outer Housing Dimensions (excluding lever)
Breite: 40.5 mm
Höhe: 85.7 mm
Tiefe: 37.3 mm
- Mounting Fixing Holes (critical hole dimension, EN50041 standard)
Vertical center distance between two fixing holes: 61 mm
Durchmesser der Befestigungsbohrung: 5.3 mm (suitable for M5 bolts)
Distance from hole to side edge: 12.5 mm
Mounting orientation optional, 4 Befestigungslöcher (2 Spitze, 2 unten). Standard 40mm footprint, mounting holes fully interchangeable for all 3SE51xx base units.
- Actuator Lever Dimensions (adjustable metal lever + φ19 roller)
Roller diameter: φ19 mm (Kunststoffwalze)
Lever adjustment range: Min 44 mm, Max 109 mm (from rotary head center to roller center)
Overall maximum total length with lever fully extended: 192 mm
Actuator head reversible 180° left/right
- Kabeleinführung
Einzelne Kabeleinführung: M20×1,5
- Key Engineering Remarks
- Mounting plate cutout: Fixing hole center distance 61mm, hole φ5.3, fasten with M5 bolts
- Adjustable lever: Reserve sufficient buffer stroke. Stop block impact direction must be perpendicular to roller; do not forcibly bend laterally to avoid shaft damage
- Housing depth 37.3mm; reserve space for rear cover and cable gland during backplate mounting; M20 gland exits from bottom of housing
- Base mounting holes common across 3SE51xx series; no re-drilling required when replacing actuator head
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