Yaskawa SGDV-5R4D01A Servo Drive

400V-Klasse, MECHATROLINK-II bus-type servo drive. Max compatible with Yaskawa Σ-V 1.5kW Servomotoren. Classic legacy Yaskawa servo, eingestellt; new units are no longer actively promoted.

1. Modellaufschlüsselung: SGDV-5R4D01A

2. Grundlegende elektrische Spezifikationen

Main circuit power: 3-phase AC380～480V, +10%/-15%, 50/60Hz

Steuerstromversorgung: DC24V

Kontinuierlicher Ausgangsstrom: 5.4 Arms

Maximum instantaneous output current: 14 Arms

Compatible motor rated power: 1.5kW (SGMGV / SGMSV 400V series motors)

Bandbreite der Geschwindigkeitsschleife: 1.6kHz, built-in vibration suppression, real-time adaptive tuning (Tuningless)

Regenerative resistor: Internal regenerative resistor equipped; external regenerative resistor available for heavy braking applications (terminals B1/B2. Remove B2-B3 shorting link)

Encoder-Feedback: Supports incremental encoder; full-closed loop optional module can be installed

Kommunikation: MECHATROLINK-II, rotary switch for station number setting

3. Schnittstelle & Terminalbeschreibung
4. CN1: Motor encoder cable connector
5. CN3 / CN7: MECHATROLINK-II bus (IN/OUT, daisy-chain wiring)
6. CN2: Safety terminal (STO Safe Torque Off)
7. Hauptstromkreisklemmen: R/S/T 3-phase input; U/V/W motor connection; P/N DC bus; B1/B2/B3 regenerative resistor terminals
8. Frontplatte: 7-Segmentanzeige + POWER/COM indicators, SW1 rotary switch (Stationsnummer), SW2 DIP switch
9. Typische Anwendungen

Machine tool feed axes, Verpackungsmaschinen, Textilmaschinen, handling robots, Schneidemaschinen, multi-axis synchronous production lines, multi-axis MECHATROLINK-II bus control systems.

5. Ersatzoptionen (Discontinued Model Selection)
6. Ersatz gleicher Serie (Compatible with original MECHATROLINK-II): SGDV-5R4D05A (optional variant, spare part replacement only)
7. New-generation Σ7 series recommendation: SGD7S-120D10A (400V 1.5kW, MECHATROLINK III; different bus protocol, PLC program and cables require modification)
8. Inländische Alternativen: Inovance IS650, HCFA X3 400V-class 1.5kW bus servo. Motor parameters and communication need re-commissioning.
9. Installation & Wartungsrichtlinien
10. High voltage remains in capacitors after power-off. Warte wenigstens 5 minutes after power cut before opening the cover. Confirm the Charge lamp is extinguished.
11. Vertically mount inside control cabinet; reserve ventilation space top and bottom to avoid overheating caused by dust accumulation.
12. Motor power cable and encoder cable must be shielded with single-end grounding to reduce bus interference.
13. Regenerative circuit: Use internal resistor for normal operation. For frequent emergency stop / high deceleration loads, connect external braking resistor and modify resistor rating in parameter Pn600.
14. Allgemeine Alarme (SGDV Σ-V)

A.100: Überstrom / Heat sink overheat

A.400: Überspannung (Excessive deceleration, insufficient regenerative resistance)

A.410: Unterspannung im Hauptstromkreis

A.C90: Drive overheating

A.810 / A.820: MECHATROLINK-II communication fault. Check bus wiring, Stationsnummer, termination resistor.

A.020: Parameter corruption. Restore factory defaults and reconfigure motor parameters.

8. Recommended Matching Motor

SGMGV-13D (400V, 1.5kW, mittlere Trägheit, most commonly matched motor)

SGDV-5R4D01A (MECHATROLINK-II Σ-V) Factory Parameter Backup List

Passender Motor: SGMGV-13D (400V 1.5kW). This checklist is used for spare part replacement, whole machine backup and fault recovery. Kategorien: [Basic Core Parameters] [MECHATROLINK-II Bus Parameters] [Gain & Abstimmung] [Regeneration / Schutzparameter] [Encoder & Unit Settings] [Alarm & Funktionen]

Backup recommendation: Read online and save project file via SigmaWin+ software. Manual panel entry is only for paper backup.

1. Grundlegende Einstellungsparameter (Pn0xx)

2. MECHATROLINK-II Bus Communication Parameters (Pn8xx / Switches)

3. Position Unit & Encoder-Auflösung (Pn2xx)

5. Regenerative Braking & Protection Limit Parameters (Pn6xx, Pn4xx)

6. I/O Signal Assignment (Pn3xx, CN2 Terminal)

7. Monitor Parameters (Schreibgeschützt, backup for fault comparison)

Un000: Motor Speed

Un001: Motor Current

Un002: Bus Voltage

Un003: Load Factor

Un00C: MECHATROLINK Communication Status

Un010: Alarmcode

8. Alarm History & Function Menu Fn (Non-storable parameters, record reference)

Fn000: View Alarm History

Fn005: Write Parameters to ROM (Mandatory after parameter modification!)

Fn006: Servo JOG Operation

Fn009: Factory Initialization (Restore all parameters to factory default)

⚠️Wichtig: After Fn009 initialization, motor code Pn001 is cleared; motor identification must be re-run!

9. Backup & Restore Procedures (Papier + Software Dual Backup)

1) Backup

1. Power on, Servo AUS; connect via SigmaWin+
2. Read all parameters and save project file (.wpj)
3. Record table parameters; log electronic gear ratio, station number and termination resistor status
4. Export alarm history via Fn000

2) Restore (Replacement of SGDV-5R4D01A drive)

1. Power on, run Fn009 factory reset first
2. Write Pn001 motor code, power cycle
3. Import backed-up full parameters
4. Set MECHATROLINK station number and termination resistor
5. Execute Fn005 to save parameters to ROM
6. JOG test, confirm no alarms and normal bus communication
7. Notizen
8. SGDV-5R4D01A is MECHATROLINK-II version. Do not confuse with pulse-type SGDV. Wrong Pn000 control mode will trigger A.810 communication alarm.
9. 400V unit: DC24V-Steuerversorgung, 3-phase 380~480V main circuit. Power sequence: Apply 24V control power first, then main circuit power.
10. For drive replacement: SW1 rotary station number is hardware-prioritized. Software station number setting does not take effect.
11. When external regenerative resistor is installed, Pn600/Pn601 must be updated. Otherwise A.400 overvoltage alarm may occur and damage regenerative circuit.