SICK WL12G-3P2572 小型光電センサー

(注文番号: 1053535)

製品シリーズ: W12G Miniature 光電センサー | 原理: Coaxial Polarized Retro-reflective (Auto-collimation, integrated polarizing filter to suppress specular reflection)

✅ Model Code Definition

WL: Retro-reflective photoelectric sensor

12G: W12G square die-cast zinc housing series

3: PinPoint red LED with polarization

P: PNP出力

2572: バージョンコード, supports transparent object detection with one-touch Teach-in setup

📌 Core Electrical Specifications

📌 Mechanical & 環境データ

寸法: 15.5 × 48.5 × 42 mm, die-cast zinc housing

コネクタ: M12 5-pin male

保護クラス: IP66 / IP67

動作温度: -40℃～+60℃

重さ: 約. 120g

Included accessory: Mounting bracket BEF-KH-W12

📌 Key Features

1. 同軸光学系 + Polarizing Filter: Detects transparent objects (PET bottles, films, ガラス), suppresses specular reflection from smooth surfaces
2. One-touch Teach-in: One-click threshold setting, two attenuation modes for transparent materials
3. PinPoint Light Spot: Small light spot for precise positioning, uniform beam at long distance
4. Wide-temperature metal housing, 過酷な産業環境に適しています (梱包, ロジスティクス, 自動化された生産ライン)

📌 Pin Assignment (M12 5-pin male)

1: Brown DC+

2: White Auxiliary input / External Teach-in

3: Blue DC-

4: Black PNP signal output

5: Grey Function pin

📌 Typical Applications

Transparent bottle detection, film/web processing, packaging conveyor lines, object presence detection, conveyor counting, sheet/workpiece presence inspection.

📌 Replacement & Same-series Reference

WL12G-3N2572: Same specs, NPN version (Order No.1053530)

WL12G-3P2572S02: Special variant for short-range transparent detection

Recommended reflectors: PL80A, P250F

📌 Troubleshooting

1. Unstable transparent object detection: Re-run Teach-in, select Mode II (high attenuation); clean lens and reflector
2. 誤ったトリガー: Check polarization alignment; always use polarized retro-reflective type for glossy surfaces; avoid direct strong light hitting lens
3. 出力なし: Verify power supply and M12 pinout, ensure load current ≤100mA

📌 HS Code Reference

Photoelectric sensor: 8525801300 (for customs declaration only, subject to final customs ruling)

WL12G-3P2572 VS WL12-2B430 Comparison Table

WL12-2B430: Legacy W12 retro-reflective sensor, without coaxial polarization and Teach-in for transparent objects; WL12G-3P2572: New generation W12G, specialized for transparent bottles and films

交換ガイドライン

1. If WL12-2B430 was used for opaque workpiece detection: Mechanical mounting can be reused, but cable termination needs rework (4-pin → 5-pin)
2. If the station detects transparent bottles / films: The legacy WL12-2B430 is inherently unsuitable for this application; upgrade to WL12G-3P2572 for stable detection

Domestic Alternative Selection List (Polarized Retro-reflective, 透明物体検出, Equivalent to WL12G-3P2572)

Selection priority: Polarizing filter + Teach-in function required for stable PET/film detection; standard domestic retro-reflective sensors cannot substitute!

✅ Recommended Alternatives (Transparent object capable, polarized retro-reflective, PNP, M12コネクタ)

1. LANBAO PR-TM20D-P (First Recommendation)

原理: Polarized retro-reflective, supports PET bottle & transparent film detection, with Teach-in

検出範囲: 0~4m, PNP output DC10~30V

ハウジング: W12-style square metal body, M12 5-pin, compatible mounting hole layout

利点: Established domestic brand, strong ambient light immunity, widely used in packaging industry to replace 病気, stable lead time

応用: Filling lines, transparent bottle presence check

2. HEYI PG-TM40P

Polarized retro-reflective, one-touch Teach-in, dedicated transparent object detection

0~4m range, PNP, M12 5-pin, metal housing IP67

利点: Widely adopted in lithium and packaging industries, resistant to dust and oil contamination

3. SODRON PR20-TM40P

Polarized retro-reflective with Teach-in, 4m range PNP M12

金属ハウジング, wide temperature range -30~+60℃, 費用対効果の高い

⚠️ Economy Alternatives (Opaque objects only, cannot detect transparent bottles, equivalent to legacy WL12-2B430)

注記: These lack coaxial polarization & transparent detection algorithm, transparent materials will pass through and cause missed detection!

F&C CR-40P: Polarized retro-reflective, 4メートル, PNP, ポテンショメータの調整, M12 4-pin

MEIJIN PR-TM40P: Standard polarized retro-reflective, ポテンショメータの調整

📌 Selection Notes

1. Transparent object detection requirement: Polarizing filter + Teach-in. Ordinary retro-reflective photoelectric sensors cannot replace WL12G-3P2572
2. コネクタ: M12 5-pin preferred, request pin definition matching SICK WL12G-3P2572 to minimize wiring modification
3. リフレクター: PL80A can be reused, compatible with domestic sensors
4. Testing recommendation: For thin transparent film / glass bottle applications, on-site sample testing is mandatory to verify no penetration false trigger

📌 Pin Compatibility Remarks

WL12G-3P2572 M12 5-pin:

1 Brown DC+｜2 White External Teach-in｜3 Blue DC-｜4 Black PNP Output｜5 Grey Function Pin

Most domestic 5-pin alternatives adopt this pinout. Specify pin definition same as SICK WL12G-3P2572 during procurement.

WL12G-3P2572 Application Scenarios

コアの位置決め: Coaxial polarized retro-reflective photoelectric sensor for transparent objects, equipped with Teach-in, wide-temperature metal housing. Primary use: PET bottles, ガラス, transparent film detection; also compatible with ordinary opaque workpiece detection for humid, ほこりっぽい, low-temperature production lines.

1. 食べ物 & Beverage Packaging Industry (主な用途)
2. PET empty bottle inspection on blow molding / 充填ライン: Empty bottle in-position counting, missing bottle detection, bottle body / bottom presence confirmation. Legacy WL12 series easily suffers light penetration and missed detection on empty transparent bottles; this coaxial polarized model reliably identifies PET bottles.
3. ガラス / pharmaceutical vial detection: Oral liquid bottles, beer glass bottles, reagent vial in-position check and missing bottle detection on conveyor; IP67 withstands water washdown in wet cleaning stations.
4. Transparent packaging film, shrink film monitoring: Film presence detection and film-break alarm on packaging & sleeve wrapping machines. Ultra-thin transparent films can be reliably detected via Mode II high-attenuation Teach-in.
5. Finished transparent plastic tray / blister pack detection: In-position and missing part detection for food trays on conveyor lines.
6. 医薬品 & 化粧品産業
7. Presence detection and sorting counting for transparent reagent bottles and cosmetic bottles on conveyor.
8. Web break monitoring for transparent aluminum-plastic packaging films.
9. Clean filling lines: Metal housing resists cleaning chemical corrosion.
10. Film & Web Processing Industry
11. BOPP, PET transparent web: Web presence detection, web break emergency stop alarm.
12. Web feed monitoring on laminators and slitting machines to prevent idle operation without web material.

⚠️ Heavily wrinkled films require on-site Teach-in tuning.

4. ロジスティクス & Packaging Automation
5. In-position detection and sorting trigger for transparent courier bags and sealed transparent plastic packages.
6. Detection of transparent packaged goods inside cartons. (Opaque workpieces are also supported, but this model’s advantage is not for plain carton inspection).
7. General Custom Automation (Harsh Environment Stations)
8. Low-temperature applications: Cold warehouse conveyor workpiece detection (-40℃ capability, not available on legacy WL12-2B430).
9. Sheet metal & plastic part in-position detection. (Works for opaque parts, but this is a downgrade application with poorer cost efficiency).
10. Pick-and-place robot, transfer station workpiece presence signal; PNP output directly connects to PLC.

✅ Suitable Operating Conditions

Detection of transparent / semi-transparent materials (PET, ガラス, transparent film) where ordinary retro-reflective sensors suffer light penetration and false switching;

湿気が多い, washdown, ほこりっぽい, low-temperature environment;

High-speed conveyor, up to 1500Hz switching frequency for high-speed line counting;

Compact installation space, small W12 square housing;

One-click calibration available; re-Teach to compensate lens / reflector dust accumulation.

❌ Not Recommended Applications

1. Dark light-absorbing objects, thick black rubber: Excessive light attenuation, diffuse photoelectric sensor recommended instead.
2. Highly specular polished metal sheets: Polarization reduces interference but strong specular reflection may still cause disturbance.
3. Distance >4メートル: Exceeds sensing range.
4. Tiny gaps / miniature objects: Fiber optic sensor recommended.

Application Selection Distinction vs Legacy WL12-2B430

WL12G-3P2572: Preferred for → Transparent bottles, transparent films, ガラス, low-temperature / washdown lines

WL12-2B430: Preferred for → Opaque workpieces only, normal temperature dry lines, no transparent object identification required