Mitsubishi NV125-SV 3P 63A Fehlerstrom-Schutzschalter - Schütz,Leistungsschalter,Sensor,Encoder,SPS,Konverter

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 Mitsubishi NV125-SV 3P 63A Fehlerstrom-Schutzschalter - Schütz,Leistungsschalter,Sensor,Encoder,SPS,Konverter

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Mitsubishi NV125-SV 3P 63A Fehlerstrom-Schutzschalter

NV = Earth Leakage Circuit Breaker (ELCB); NF = standard MCCB without earth leakage protection; 125 = Frame size AF125A; SV = Standard S model; 3P = 3-pole; 63A = rated operational current In=63A ✅ Core Electrical Specifications Item Parameter Full Model No. NV125‑SV 3P 63A with adjustable earth leakage 100/200/500mA Rated Voltage Ue AC100~440V, ...

  • Produktdetails

NV = Earth Leakage Circuit Breaker (ELCB); NF = standard MCCB without earth leakage protection; 125 = Frame size AF125A; SV = Standard S model; 3P = 3-pole; 63A = rated operational current In=63A

✅ Grundlegende elektrische Spezifikationen

ArtikelParameter
Full Model No.NV125‑SV 3P 63A with adjustable earth leakage 100/200/500mA
Rated Voltage UeAC100~440V, suitable for 3-phase 3-wire / single-phase 2-wire circuits
Nennstrom In63A
Polen3P (3 Phasen, neutral not switched)
Short-circuit Breaking Capacity Icu/Ics@AC400V30Die / 30Die
Earth Leakage Sensitivity3-Niveau einstellbar: 100mA / 200mA / 500mA
LeckagetypAC-Typ, surge resistant, anti-harmonic, suppresses nuisance tripping
BetriebszeitMax. 0.04S
Gesamtdimension (B×H×T)90mm × 130mm × 90mm
GewichtCa. 1.1kg

📌 Model Code Breakdown

  1. NV: Earth Leakage Circuit Breaker (ELCB, moulded case type with leakage protection)
  2. 125: Frame rating 125A (Rahmengröße, this unit rated 63A)
  3. SV: Standard-S-Typ (New WS-V generation); CV = Economy type, HV = High breaking capacity type
  4. 3P: 3-Pole, protects 3 live phases, neutral line does not pass through breaker
  5. 63A: Continuous rated circuit current 63A

Common suffix: 1.2.500MA = 100/200/500mA adjustable earth leakage

🛠️ Anwendungsszenarien

Industrial control panels, Wasserpumpen, Fans, small 3-phase power circuits

Integrated protection for equipment: Erdschluss, Überlast & Kurzschlussschutz

Suitable for harmonic-rich environments (VFD, Servoantriebe), less prone to nuisance tripping than older generations

Panelmontage, standard screw terminals; optionales Zubehör: Alarm switch AL, Auxiliary switch AX, Rangierfahrt / Under-voltage coil

⚠️ Auswahl & Ersatzhinweise

  1. Distinguish NV (ELCB with leakage) vs NF (standard MCCB without leakage). Similar appearance, NOT directly interchangeable.
  2. 3P version does NOT disconnect neutral conductor. Select 4P model NV125-SV 4P if neutral switching is required.
  3. Earth leakage threshold is preset at factory and adjustable via rotary knob on site; 100mA für den Personenschutz, 200/500mA for equipment fire protection.
  4. Domestic alternatives reference: CHNT NM1LE-125S/3P 63A, Delixi CDM1LE-125/3P 63A; verify breaking capacity and adjustable leakage range.
  5. Within the same frame size, current rating can be changed directly (63/75/80/100/125A), mounting dimensions remain unchanged.

🧰 Troubleshooting Quick Reference

Trips immediately upon closing: Priority check for earth leakage or damaged load insulation; try higher leakage threshold.

Überlastauslösung: Continuous load current >63A; inspect motor / cable loading.

Kurzschlussauslösung: Severe short circuit; power off and inspect for phase-to-phase short circuit.

Leakage protection fails to operate: Press red TEST button periodically; verify leakage function monthly.

Mitsubishi NV125-SV (WS-V Series) Built-in Accessory List (AXT / AL / SHT / UVT)

All accessories are clip-on built-in modules, field mountable; compatible for NV125-SV / NF125-SV same frame; accessories installed in the right-side compartment of breaker.

  1. AX Auxiliary Switch

Modell: AXT-03SVU

Funktion: Reports ON/OFF status of main contacts, cannot distinguish manual opening or fault tripping

Kontaktbewertung: 1a1b (1NEIN +1Ö)

Anwendung: Send breaker position signal to PLC / Anzeigelampen

Verdrahtung: Lead wire type; SLT version available with terminal block

  1. AL Alarm Switch

Modell: AL-03SVU

Funktion: Activates ONLY when tripped by fault (Überlast, Kurzschluss, Erdschluss); no action during manual opening

Kontaktbewertung: 1a1b

Anwendung: Fault trip alarm, SCADA signal upload, hörbar & optischer Alarm

Combined module: ALAX-03SVU = integrated AX+AL module (provides both position feedback and fault trip signal, am weitesten verbreitet)

  1. SHT Shunt Trip

Voltage variants:

SHTA240-03SVU: AC100~240V AC shunt trip

SHTA440-03SVU: AC200~440V AC shunt trip

SHTD100-03SVU: DC24V DC shunt trip

Suffix U: built-in module; L = extended lead; S = special spec

Funktion: Remote electrical trip via control signal; used for emergency stop, fire linkage circuit cut-off

Wichtiger Hinweis: Short-time energized type, continuous power supply is prohibited.

  1. UVT Under Voltage Trip

Two types:

UVTN-03SVU Non-synchronous UVT: Instant trip upon voltage drop

UVTS-03SVU Synchronous UVT: Trip at voltage zero-crossing during voltage drop, for large inductive loads to reduce breaking surge

Voltage ratings: AC100/200/240/400V optional

Funktion: Automatic trip when main circuit voltage drops or power loss; will NOT auto-reclose after voltage recovery, manual closing required on site.

External Accessories for NV125-SV

Accessory ModelNameBeschreibung
TC‑1SVKlemmenabdeckungInsulation protection for exposed terminals
LC‑1SVPadlock deviceHandle lockout, prevent accidental closing
MI‑05SV3Mechanische VerriegelungMechanical interlock for 2 Leistungsschalter (dual power switching)
HLF‑1SVExternal rotary handlePanel mounted operating handle, with door interlock

⚠️ Auswahl & Installationsbeschränkungen (Kritisch)

  1. One NV125-SV breaker can be fitted with max. one built-in accessory module only. SHT + ALAX cannot be installed together.

Option A: ALAX (Position + fault signal)

Option B: SHT (Fernauslösung)

Option C: UVT (under-voltage protection)

  1. Built-in accessories occupy space on the right side of breaker. Do not mount breakers side-by-side with zero clearance when fitted with internal accessories (UVT needs extra space).
  2. Two ordering options:

Breaker pre-fitted with accessories at factory (complete unit order)

Purchase accessory modules separately and assemble on site

  1. ELCB NV125-SV supports SHT/UVT installation for fire linkage and loss-of-voltage protection; accessories are interchangeable with NF125-SV standard MCCB.

Ordering Examples

NV125-SV 3P 63A + ALAX-03SVU (with switch position & fault alarm contacts)

NV125-SV 3P 63A + SHTA240-03SVU (AC220V remote shunt trip)

Full Model List of Mitsubishi NV125-SV (WS-V ELCB)

Frame AF125, Icu=30kA / Ics=30kA @AC400V; Standard AC type leakage 100/200/500mA adjustable; 3P /4P; thermisch-magnetischer Auslöser; dimension W90×H130×D90mm

Naming format: NV125-SV [3P/4P] [Rated Current A]

✅ Rated Current Range (In)

16A, 20A, 25A, 32A, 40A, 50A, 63A, 75A, 80A, 100A, 125A

✅ Full Model Matrix

3P (3-Phase, neutral not switched)

NV125-SV 3P 16A

NV125-SV 3P 20A

NV125-SV 3P 25A

NV125-SV 3P 32A

NV125-SV 3P 40A

NV125-SV 3P 50A

NV125-SV 3P 63A (Zielmodell)

NV125-SV 3P 75A

NV125-SV 3P 80A

NV125-SV 3P 100A

NV125-SV 3P 125A

4P (3-Phase + neutraler Pol, neutral can be disconnected)

NV125-SV 4P 16A

NV125-SV 4P 20A

NV125-SV 4P 25A

NV125-SV 4P 32A

NV125-SV 4P 40A

NV125-SV 4P 50A

NV125-SV 4P 63A

NV125-SV 4P 75A

NV125-SV 4P 80A

NV125-SV 4P 100A

NV125-SV 4P 125A

Derived variants on same WS-V platform

NV125-CV: Economy-Version, Icu=10kA @AC400V

NV125-HV: Hohe Bruchkapazität, Icu=50kA @AC400V

NV125-SEV/HEV: Electronic trip ELCB (electronic protection, long/short time delay available)

Suffix-Erklärung: 1.2.500MA = 100/200/500mA adjustable leakage (standard for China market); 30mA high-speed leakage variant available for personal protection.

Cross-brand Equivalent Reference (Referenzziel: NV125-SV 3P 63A, AC400V, Icu≥30kA, adjustable leakage 100/200/500mA, thermisch-magnetisch)

⚠️ Important note: Physical size and accessories are NOT interchangeable; only electrical equivalent. Verify cabinet cutout, wiring and accessory interface for site retrofit. Table based on 63A/3P.

MarkeÄquivalentes ModellSchlüsselparameterBemerkungen
Mitsubishi OriginalNV125-SV 3P 63A3P 63A, Icu=30kA@400V, AC leakage 100/200/500mA adjustable, thermisch-magnetischer AuslöserReference unit, WS-V series
SchneiderEZD125E 3P 63A Vigi (Leckagemodul)3P 63A, Icu=30kA, adjustable residual currentEZD125E + separate Vigi module; split type leakage, not integrated ELCB; andere Dimension
SchneiderNSX100N 3P 63A VigiIcu=36kA, adjustable leakageNSX higher performance, höherer Preis, modular leakage
ABBT2N160 3P 63A RCDIcu=36kA, adjustable AC residual currentMCCB body + external RCD module, integrated solution Tmax T2N
Siemens3VT8106-1AA03-0AA0 + leakage trip module3P 63A, Icu=25kA, optional leakage moduleBreaking capacity slightly lower than Mitsubishi; check short-circuit capacity
SauberNM1LE-125S/3P 63A3P 63A, Icu=35kA, leakage 100/200/500mA adjustableMain domestic alternative, integrated ELCB, thermisch-magnetisch, similar mounting size
LeckerCDM1LE-125/3P 63A3P 63A, Icu=35kA, multi-level adjustable leakageInländische Alternative, 125AF frame, integrated leakage
Menschen elektrischRMM1LE-125/3P 63A3P 63A, Icu=35kA, adjustable leakageWirtschaftliche inländische Alternative

Key Differences for Replacement Engineering

  1. Leakage construction: Mitsubishi NV125-SV is integrated built-in leakage. Schneider NSX/EZD and ABB Tmax mostly adopt separate external leakage modules, more failure points.
  2. Bruchkapazität: NV125-SV Icu=30kA; Icu cannot be downgraded during replacement, risk of breaker failure under bus short-circuit.
  3. Zubehörkompatibilität: Mitsubishi AX/AL/SHT/UVT are right-side clip-on modules; Schneider/ABB accessories are independent modules. Mitsubishi old accessories cannot be reused, new accessories must be purchased for retrofit.
  4. Polauswahl: 3P only switches 3 live conductors, neutral passes through. Select 4P if neutral protection is required.
  5. Leakage type: Above are all AC type, suitable for standard power frequency loads. For VFD-heavy systems, A/F type leakage is recommended.

Mitsubishi Legacy to WS-V Upgrade

Old NV125-SW / NV125-SVL (old WS series) → NV125-SV (WS-V)

Same outer dimension, mounting hole compatible

Higher short-circuit breaking capacity (old 25kA upgraded to 30kA)

Updated accessory model: old SW accessories incompatible with SV; must use -03SVU series (AXT-03SVU / AL-03SVU)

Recommended Replacement Priority

  1. Cabinet space & accessory reuse preferred: Original Mitsubishi NV125-SV
  2. Import equivalent upgrade: ABB T2N160 / Schneider NSX100N Vigi
  3. Cost-effective domestic engineering replacement: CHNT NM1LE-125S / Delixi CDM1LE-125

NV125-SV 3P 63A Replacement Retrofit Risk Checklist

Umfang: Replace Mitsubishi NV125-SV 3P 63A (ELCB, AC400V, Icu=30kA, 100/200/500mA adjustable leakage) with identical model, imported equivalent (ABB/Schneider/Siemens) or domestic alternative (CHNT/Delixi/People). Used for ECN, technical briefing, incoming inspection and pre-commissioning check. ✅=Pass; ❌=Fail; ⚠️=Requires confirmation/rectification

  1. Electrical Parameter Verification (Höchste Priorität, No Icu Downgrade)
NEIN.Artikel prüfenErfordernis / Kriterium
1Nennstrom InNew device ≥ 63A and matches circuit design; continuous load ≤0.8×In
2Pole ConsistencyOriginal 3P must use 3P; if changing to 4P for neutral switching, rework wiring & cabinet cutout
3Rated Voltage UeNew device rated voltage ≥ AC400V, compatible with system voltage
4Short-circuit Breaking Icu@AC400VNew Icu ≥ 30kA (must not be lower than original NV125-SV 30kA), risk of breaker damage under bus short-circuit
5ICs (Betriebsunterbrechungskapazität)≥30kA, same as Icu, allows reclose after short-circuit event
6Earth Leakage Protection TypeAC-Typ (or A/F type); adjustable leakage range 100/200/500mA must be retained
7Leckbetriebszeit≤0.04s (hohe Geschwindigkeit); separately verify for 30mA personal protection version
8Thermal-Magnetic Trip CharacteristicÜberlast / short-circuit trip curve must match original coordination; electronic trip requires setting verification
9Short-circuit SelectivityRecheck selectivity coordination with upstream and downstream protective devices

⚠️ Red Line Rule①: Do NOT energize any replacement unit with Icu <30Die. Leave panel de-energized rather than downgrade breaking capacity.

  1. Mechanische Installation & Dimension Check
NEIN.Artikel prüfenErfordernis / Kriterium
1Mounting CutoutCompare original NV125-SV (W90×H130×D90mm) with cabinet cutout; re-cut or use adapter plate if dimension mismatch
2MontageartTH35 DIN rail or panel bolt mounting compatible with original bracket
3VerkabelungsraumIn/out terminal clearance sufficient for cable stripping and crimping (meet minimum cable bending radius)
4Phase ClearanceCreepage & air clearance between phase terminals comply with new device specification
5WärmeableitungPanel spacing meets thermal requirement; no tight side-by-side mounting with internal accessories fitted (UVT especially)
6Handle / Door CutoutDoor opening and handle projection match new device; confirm if external rotary handle needs replacement
7Torque for TerminalsTightening torque follows manufacturer manual; conductor cross-section adequate, crimping secure

⚠️ Red Line Rule②: Do not force oversized cutout or suspend breaker without proper support. Use manufacturer drawing or adapter plate.

  1. Accessory Compatibility Check (High Risk, Frequently Missed)
NEIN.Artikel prüfenErfordernis / Kriterium
1Accessory InterfaceOriginal AX-03SVU / AL-03SVU / SHTA/D / UVTN/S cannot be fitted to other brands; purchase new accessories matching new breaker brand
2Alarm / Position SignalRe-select equivalent ALAX accessory for new breaker and rewire secondary circuit
3Shunt Trip SHTReconfigure remote trip, verify AC/DC voltage rating
4Under Voltage Trip UVTReconfigure UVT; verify trip characteristic (synchron / non-synchronous) against load type
5Mechanical Interlock MIDual power interlock must be matched accessory from new brand; interlocks from different brands are incompatible
6Terminal Cover / LockoutFit TC/LC protective accessories as per new device spec
7External Leakage Module (Import Split Type)Schneider NSX/EZD, ABB T2N use separate leakage module; confirm module installed and wired correctly

⚠️ Red Line Rule③: Do NOT reuse old Mitsubishi accessories on new breakers. Mismatched assembly causes poor contact, loss of alarm or protection function.

  1. Hauptsächlich & Secondary Wiring Check
NEIN.Artikel prüfenErfordernis / Kriterium
1Verkabelung des HauptstromkreisesPhase sequence matches busbar, terminals fully tightened
2Neutral Handling3P version neutral passes through unswitched; rewire neutral if replaced with 4P
3Zero-sequence CT / Leakage TransformerIntegrated ELCB has built-in CT, no external CT needed; check CT cable passing direction for split leakage module
4Secondary Control WiresAX/AL contacts to PLC / indicator circuit; verify contact type (1a1b) and voltage rating
5Shunt / UVT Coil WiringSHT is short-time energized, continuous power forbidden; UVT coil voltage matches supply
6Wiring MarkingPhase labels and accessory terminal numbers clear and consistent with drawing
7KlemmendrehmomentFollow manufacturer torque specification to avoid overheating / Wackelkontakt

⚠️ Red Line Rule④: SHT coil is short-time energized, continuous supply burns coil. UVT will not auto-close after voltage recovery; manual closing required in commissioning procedure.

  1. Pre-commissioning Test & Annahme
NEIN.Artikel prüfenErfordernis / Kriterium
1Insulation TestPhase-to-phase / phase-earth insulation resistance meets requirement; disconnect secondary / electronic accessories before test
2Dichtheitstest (TEST Button)Press red TEST button; breaker must trip reliably to validate leakage protection
3Leakage Threshold VerificationTest tripping at 100/200/500mA if site conditions permit
4Überlast / Short-circuit SimulationVerify thermal-magnetic trip if test available; otherwise confirm factory trip characteristic
5Accessory Function TestTest ALAX alarm contact, SHT remote trip, UVT under-voltage trip one by one
6Mechanical OperationManual ON/OFF smooth, no jamming, no missing phase
7No-load & Probelauf ladenClose breaker under no-load first; then energize load, monitor temperature and nuisance tripping
8Earthing ContinuityEquipment and cabinet protective earth secure
9Setting Record FilingDocument new breaker rating, leakage setting and accessory configuration

⚠️ Red Line Rule⑤: Do NOT put into formal operation before passing TEST button leakage verification. ELCB without working leakage protection functions only as ordinary MCCB, no personnel protection.

  1. Inapplicable Conditions & Verbotene Operationen
Szenario / BetriebUrteil
Frequent ON/OFF cycling⚠️ Thermal-magnetic trip not suitable for high cycle rate; use motor protector or add contactor
Starke Korrosion, Staub, Kondensation❌ Standard model not suitable; IP rated enclosure + anti-condensation heater required
VFD & servo heavy harmonic environment⚠️ AC type may nuisance trip; upgrade to A/F type leakage or surge-resistant model
Replace breaker with upstream live❌ Live working prohibited. Ausschalten, test dead, lockout-tagout (HERZ) erforderlich
Reset immediately after leakage trip without investigation❌ Do not repeatedly reclose; troubleshoot insulation/earth fault first
Replace ELCB with standard MCCB (NF)❌ Loss of earth leakage protection, strengstens verboten
Replace with lower Icu rating❌ Not allowed

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